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IPDBChina IndustryManufacturing & Processing MachineryAir Filter Making Machine



Polyurethane Sealing Machines for Efficient Car Air Filter Production2

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Air Filter Making Machine, Efficient Sealing Machines, Polyurethane Machines

Yongjia Polyurethane Co., Ltd.

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Product Description Product DescriptionDive into the world of superior automation and precision with our Polyurethane Sealing Machines, expertly crafted for the seamless production of car air filters. As an integral component of internal combustion machinery, air filters are essential, and with the burgeoning growth of the automotive sector, the demand for high-quality air filter solutions has never been higher. Our machines utilize advanced microporous elastomer polyether material, renowned for its low density, to fabricate air filter end covers that meet the rigorous standards of the automotive industry. What sets our filter gasket pouring machine apart is its user-friendly design, ensuring ease of operation and maintenance. Coupled with a high degree of automation and stable performance, it stands as a testament to cutting-edge engineering and innovative technology. Elevate your production capabilities and embrace efficiency like never before!Product ParametersSpecifications of Sealing Strip Casting Machine: 1. Experience unrivaled accuracy with our high-precision metering pump, ensuring metering precision with a precision error margin of no more than ±0.5%. 2. Benefit from our high-performance drip-proof material mixing device, guaranteeing synchronously accurate raw material output and uniform mixing. 3. Enjoy the convenience of automatic control over the mixing head's note material time, complete with automatic cleaning and air drying facilities. 4. Leverage the power of PLC, a touch screen man-machine interface, and a servo system to control equipment casting. These systems work seamlessly to follow procedures set by the mobile track, allowing for the accurate pouring of irregular shapes, whether round, square, or uniquely special products, with high efficiency and reliable performance. 5. This machine boasts features such as automatic feeding, alarm-triggered loading, and additional functionalities like automatic cycling and mixed TouShui downtime, elevating your production capabilities. Technical Parameters of Sealing Strip Casting Machine: Application This fully automatic filter gasket foaming machine is a cornerstone in the manufacturing of automobile and industrial filters, as well as home use filters. Its advantages are second to none, offering high repeat injection precision, uniform mixing, stable performance, easy operation, and significantly enhanced production efficiency, making it the preferred choice for leading productions.ModelFlowProportionMaximum working stroke XXYYJpu2-lq300-w11-8g/s100:25-40300*300YJpu2-lq500-w23-18g/s100:25-40500*500ProjectThe machine modelPU20-1PU20-2PU20-3Always spit out quantity4 to 12 g/s8-30 grams/SEC.17-60 grams/SEC.The largest processing size Length x width400×300mm500×400mmRound biggest increaseThe diameter of350mm500mm500mmThe total power10KWThe power supply380VThe compressed air≥0.6MPaThe machine weighs550kgThe nose mixed speed6000 r/minMixed wayDynamic hybridContainer volume40L-150LHybrid rangeB:A=25-50:100Measuring accuracy±0.5%PackagingSize4100*1250*2300(mm)Weight1.2 TPackaging DetailsThe normal package is wooden box(Size: 4600*1500*2600). If export to european countries,the wooden box will be fumigated.If container is too tigher,we will use pe film for packing or pack it according to customers special request.CertificationsPackaging & ShippingOur commitment to excellence extends to our packaging and shipping methods. Typically, our products are securely packaged in robust wooden boxes (Size: L*W*H) to ensure the utmost protection. For shipments to European countries, we ensure compliance by fumigating the wooden boxes. In cases where space constraints arise with containers, we adapt by utilizing durable PE film for packing to meet your specific needs. When it comes to our polyurethane foam spray machines, we offer the flexibility of both sea and air transportation. For our larger high/low pressure foam machines, we recommend reliable sea transportation. However, smaller machine accessories such as the spray gun and mixing head can be conveniently shipped through express services. Experience seamless logistics tailored to your preferences.Installation InstructionsAbsolutely! We offer comprehensive video technical support to ensure your installation process is as seamless as possible. If your esteemed company has an engineer available, we warmly invite them to our state-of-the-art factory, where we provide hands-on field installation, expert commissioning, and in-depth training. Rest assured, our highly skilled engineers are also ready to travel overseas to provide top-notch machinery services directly at your location.Our AdvantagesAt Yongjia Polyurethane Co., Ltd., we pride ourselves on our exceptional expertise and industry leadership. Our distinguished team comprises highly skilled mechanical, chemical, and process engineers, each boasting over a decade of specialized experience in the PU foam sector. Complementing this technical prowess is our vibrant and diligent sales team, characterized by their youthful energy and seasoned experience. Together, we are equipped to satisfy any of your needs concerning PU foam products, PU molds, and PU foam machinery, ensuring unparalleled quality and innovation in every solution we deliver.After Sales Service1. Receive our top-tier professional consulting service—an experience marked by patience and dedication—to assist you in discovering the most suitable solutions tailored to your needs. 2. Engage in comprehensive discussions about intricate details, including technical specifications, machine configurations, price structures, payment terms, and timely delivery schedules. 3. Benefit from our robust control over the machine production schedule and quality assurance processes, with timely updates provided to keep you informed every step of the way. 4. Enjoy complimentary training sessions at our facility during the machine inspection, or receive detailed photos and videos of the machine and packaging for your approval prior to shipment. 5. Experience swift and secure shipment services tailored to your requirements, including booking, efficient container loading, and meticulous preparation of shipping documents. 6. Access seamless technical support via email and phone, with the option for our expert technicians to provide onsite assistance if necessary. 7. Take advantage of our generous spare parts policy, offering free parts during the one-year guarantee period, along with parts at original cost thereafter. 8. Receive a complimentary accessory box to enhance your purchase. 9. Harness our expertise in developing customized solutions for raw material formulations. 10. If a visit to our factory is required, rest assured that we will coordinate a personalized pick-up service from the airport for your convenience.Company ProfileYongjia Polyurethane Co., Ltd. stands as a beacon of innovation and excellence in the polyurethane industry. Established in 2013, we have rapidly ascended to a leading position in China, boasting a sprawling construction area exceeding 10,000 square meters. Our expertise seamlessly integrates design, development, and production, cementing our status as a pioneer in polyurethane technology. Our expansive product portfolio includes high pressure pouring machines, low pressure foaming machines, PU spraying foam machines, and PU elastomer casting machines. Moreover, we pride ourselves on our bespoke production line solutions, tailored meticulously to meet diverse client needs. In the realm of flexible foam systems, our expertise is exemplified through our PU shoe/sole/insole production line in Egypt, anti-fatigue mat production line in India, memory pillow production line in Albania, elastic ball production line in Mexico, car seat and cushion production line in Morocco, and PU slow rebound ear plugs line in India. For rigid foam systems, we have established the PU decorative molding crown cornice line in Saudi Arabia, the float trowel making line in both Saudi Arabia and Pakistan, the cold storage panel production line in Uzbekistan, and the sandwich panel production line in Iraq. Our proficiency extends to the elastomer line with our forklift wheel casting line and coal sieve screen select line in Russia. Each project is a testament to our commitment to quality and client satisfaction, driving transformative solutions across the globe.FAQQ: Are you factory or trading company?A: We are professional factory in PU industry with more than 10 years experience, covering high pressure pouring machine, low pressure foaming machine, PU spraying foam machine, PU elastomer casting machine and production line.Q: Where is your factory?A: Our Factory is located in Wuxi city, Jiangsu Province.Q: How can I get to your factory?A: By air: You can take a plane to WUXI airport from China, if you fly from Korea, Japan, USA, Singapore, Taiwan, Thailand you can directly fly to us. By Train: You can stop at WUXI station, Not WUXI EAST station.Q: Do you provide pick-up service?A: Yes, of course. If you are in Wuxi airport or station, we can arrange a special car to pick you up directly to our factory.Q: What is the PU raw material used with this polyurethane/polyurea foam casting machine?A: Polyurethane which has two components polyol and isocyanate (poly and iso/mdi). Polyurea also can be used which helps to waterproofing and Anticorrosion and rust prevention. Polyurethane can be divided into two kinds, flexible foam and rigid foam. And flexible foam or rigid foam also has two kinds, open cell foam and closed cell foam.Q: If I need to develop a special PU raw material formula solution based on my product, can you provide it?A: Yes, we can. We have technical team of chemical engineers and process engineers, all of whom have more than 20 years of experience in PU industry. We can independently develop raw material solution like polyurethane rigid foam, polyurethane flexible foam, polyurethane integral skin foam and polyurea to meet customer's requirements.Q: What is the application of PU foam machine?A: PU polyurethane foam injection molding machine includes high pressure machine and low pressure machine, etc. They can make PU rigid foam products like PU crown molding, PU bed sets, PU plastering float, PU coldroom panel;PU flexible foam products like car seat cushion and car headsets, memory foam pillow, slow rebound ear plugs, PU stress ball and kids toy. Polyurethane PU elastomer machines produce elastomeric products. PU elastomer products like forklift wheel, rollers, sieve screen and so on. You need to tell us specific machine application and budget, to spray or cast, then we can recommend suitable machine for you.Q: How long is your polyurethane foam casting machine warranty?A: 1 year. Within one year, if it is not man-made damage, we will provide free replacement parts, but the shipping cost needs to be paid by the customer.Q: How to solve the polyurethane foaming machine failure?A: For PU spraying machine: If there are quality problems with accessories during the one-year warranty period, we can provide replacement parts for free. If there are operations or other problems, you can send photos or videos to us, we will consult our engineers to help you solve the problem. For high/low pressure foam dispensing machine, elastomer casting machine and other production line: our machine all have remote maintenance and diagnosis function. You can also send us pictures or videos, our engineers can help to solve the problems via pictures and videos.Q: What if I don't install it after I get the polyurethane pouring machine? Do you offer installation services?A: Yes, we supply video technical support. If your company has engineer, you can come to our factory, we will provide field installation, commissioning and training. Of course, our engineers are available to service machinery overseas.Q: What is your packaging of your PU foam injection machine?A: The normal package is wooden box (Size: L*W*H). If export to European countries, the wooden box will be fumigated. If container is too tight, we will use PE film for packing or pack it according to customers' special request.Q: What transport methods do you have for your polyurethane foam making machine?A: For polyurethane foam spray machine, sea and air transportation are both available. For high/low pressure foam machine and other bigger machines, only sea transportation is accepted. But for little accessories of the machine like spray gun and mixing head, express is also ok.Q: Can I be your agent in our own country?A: We already have some agents of PU spray machine, high/low pressure foam injection machine, PU elastomer casting machine around the world like Pakistan, Malaysia, Algeria and so on, if you are interested, you can send your intentions with your company's information and personal contact details, then we will email you our requirements to check if we can cooperate.Q: How can I buy your PU foam machine and pay for the money?A: First, you can place an order in *** via L/C, T/T, D/P and other payment methods accepted by ***. Or you can pay US dollars by bank transfer, another way you can pay RMB and transfer to our RMB account.

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