IPDB › China Industry › Manufacturing & Processing Machinery › Air Filter Making Machine
Heavy-Duty Automatic Gasket Sealing Machines for Car Filters1
Air Filter Making Machine, Heavy-Duty Sealing Machines, Automatic Gasket Machines
Yongjia Polyurethane Co., Ltd.
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Product Description Product DescriptionThe air filter stands as an essential component in the realm of internal combustion machinery, particularly for applications like automobiles. As the automotive industry enjoys its rapid and robust growth, the demand for advanced materials such as microporous elastomer polyether-type low-density components rises. These materials are extensively employed in crafting air filters and their end covers, securing a pivotal role in the automotive sector. In response to this burgeoning need, Yongjia Polyurethane Co., Ltd. proudly presents its state-of-the-art Heavy-Duty Automatic Gasket Sealing Machines for Car Filters. These machines are meticulously engineered to offer unmatched simplicity in operation, ensuring effortless maintenance and a remarkable level of automation. Designed to deliver stable and reliable performance, our filter gasket pouring machines stand as a testament to efficiency and innovation, setting a new standard in the industry.Product ParametersSpecifications of Sealing Strip Casting Machine: 1. Featuring a state-of-the-art high precision metering pump, our machine achieves metering precision with an exceptional error margin of just ±0.5%. Expect nothing less than accuracy! 2. Benefit from our high-performance, drip-proof material mixing device, ensuring synchronized raw material output that is uniformly mixed for consistent quality results. 3. Enjoy the convenience of automatic control over the mixing head's material timing, complete with automatic cleaning and air drying functions for seamless operation. 4. Equipped with a PLC and touch screen man-machine interface, our servo system expertly controls equipment casting. With program-set tracking mobility, achieve accurate positioning and automatic pouring of irregular shapes, whether round, square, or special products, ensuring superior efficiency and reliable performance. 5. Enhanced with automatic feeding, alarmed loading, and additional features like automatic cycling and mixed TouShui downtime, this machine elevates your production process. Technical Parameters of Sealing Strip Casting Machine: Application: The fully automatic filter gasket foaming machine is a powerhouse in producing automobile and industrial filters, as well as home-use filters. It boasts various advantages such as unparalleled repeat injection precision, uniform mixing, unmatched stable performance, effortless operation, and remarkable production efficiency, making it an indispensable asset in your production line.ModelFlowProportionMaximum working stroke XXYYJpu2-lq300-w11-8g/s100:25-40300*300YJpu2-lq500-w23-18g/s100:25-40500*500ProjectThe machine modelPU20-1PU20-2PU20-3Always spit out quantity4 to 12 g/s8-30 grams/SEC.17-60 grams/SEC.The largest processing size Length x width400×300mm500×400mmRound biggest increaseThe diameter of350mm500mm500mmThe total power10KWThe power supply380VThe compressed air≥0.6MPaThe machine weighs550kgThe nose mixed speed6000 r/minMixed wayDynamic hybridContainer volume40L-150LHybrid rangeB:A=25-50:100Measuring accuracy±0.5%PackagingSize4100*1250*2300(mm)Weight1.2 TPackaging DetailsThe normal package is wooden box(Size: 4600*1500*2600). If export to european countries,the wooden box will be fumigated.If container is too tigher,we will use pe film for packing or pack it according to customers special request.CertificationsPackaging & ShippingOur meticulously designed packaging ensures the utmost safety and care for your orders. Typically, we utilize robust wooden boxes (Size: L*W*H) to provide excellent protection. For shipments to European nations, a thorough fumigation process is conducted to comply with regulations. Should the container space be limited, we offer the flexibility of using PE film for packing or can tailor the packaging to meet your precise specifications. For our polyurethane foam spray machines, we facilitate both sea and air transportation, offering you the convenience of choice. Larger equipment, such as high/low pressure foam machines, are best transported via sea to ensure their safe arrival. However, for smaller components, like our precision-engineered spray guns and mixing heads, express delivery is both feasible and efficient.Installation InstructionsAbsolutely! We offer comprehensive video technical support to ensure a seamless installation experience. Should your company have an on-site engineer, we invite them to visit our factory for in-depth field installation, commissioning, and training sessions. Additionally, our expert engineers are readily available to provide exceptional service for machinery overseas, ensuring your operations run smoothly no matter where you are.Our AdvantagesAt Yongjia Polyurethane Co., Ltd., we pride ourselves on a stellar team composed of seasoned professionals, each with over a decade of expertise in the dynamic PU foam industry. Our team includes highly skilled mechanical engineers, adept chemical engineers, and innovative process engineers, all committed to excellence. Complementing them is our dedicated sales team—energetic, ambitious, and richly experienced. Together, we are poised to fulfill all your needs, whether it be PU foam products, PU molding, or sophisticated PU foam machinery. Trust us to deliver with unparalleled precision and dedication.After Sales Service1. Engage in our top-notch professional consulting service, where our experts actively assist you in discovering the most fitting solutions tailored to your needs. 2. Delve into comprehensive discussions regarding technical specifics, machine configurations, pricing models, payment terms, and delivery timelines, ensuring clarity and mutual satisfaction. 3. Experience our robust oversight of the production schedule and quality assurance, with consistent updates to keep you well-informed every step of the way. 4. Benefit from complimentary training at our facility during the machine inspection, or receive detailed photos and videos of the machine and packaging for your approval prior to shipment. 5. Enjoy efficient, secure shipping that aligns with your requirements, encompassing booking, container loading, and all necessary shipping documents. 6. Access technical support through convenient online channels like email and phone, with the added option of on-site technician visits if needed. 7. Within the first year guarantee period, receive complimentary spare parts, followed by access to parts at original cost thereafter. 8. Relish the addition of a complimentary accessory box. 9. Avail innovative development solutions for your raw material formulations. 10. Should you wish to visit our factory, rest assured as we organize seamless airport pick-up for your convenience.Company ProfileYongjia Polyurethane Co., Ltd. stands as a beacon of innovation in the polyurethane industry, expertly blending design, development, and production. Established in 2013, our expansive facility of over 10,000 square meters solidifies our position as a leading force in China's advanced polyurethane technology landscape. We offer a comprehensive portfolio that includes high-pressure pouring machines, low-pressure foaming machines, PU spraying foam machines, and PU elastomer casting machines. Moreover, we pride ourselves on our bespoke manufacturing capabilities, tailoring production lines to meet the unique requirements of our clients. In the realm of flexible foam systems, we have successfully delivered the PU shoe/sole/insole production line in Egypt, an anti-fatigue mat production line in India, a memory pillow production line in Albania, an elastic ball production line in Mexico, and a car seat and cushion production line in Morocco, along with a PU slow rebound ear plugs line in India. Our expertise extends to rigid foam systems as well, with projects like the PU decorative molding crown cornice line in Saudi Arabia, float trowel making lines in Saudi Arabia and Pakistan, a cold storage panel production line in Uzbekistan, and a sandwich panel production line in Iraq. Additionally, in the elastomer sector, we have launched specialized lines such as the forklift wheel casting line and a coal sieve screen select line in Russia, demonstrating our commitment to exceptional engineering and client satisfaction.FAQQ: Are you factory or trading company?A: We are professional factory in PU industry with more than 10 years experience, covering high pressure pouring machine, low pressure foaming machine, PU spraying foam machine, PU elastomer casting machine and production line.Q: Where is your factory?A: Our Factory is located in Wuxi city, Jiangsu Province.Q: How can I get to your factory?A: By air: You can take a plane to WUXI airport from China, if you fly from Korea, Japan, USA, Singapore, Taiwan, Thailand you can directly fly to us. By Train: You can stop at WUXI station, Not WUXI EAST station.Q: Do you provide pick-up service?A: Yes, of course. If you are in Wuxi airport or station, we can arrange a special car to pick you up directly to our factory.Q: What is the PU raw material used with this polyurethane/polyurea foam casting machine?A: Polyurethane which has two components polyol and isocyanate (poly and iso/mdi). Polyurea also can be used which helps to waterproofing and Anticorrosion and rust prevention. Polyurethane can be divided into two kinds, flexible foam and rigid foam. And flexible foam or rigid foam also has two kinds, open cell foam and closed cell foam.Q: If I need to develop a special PU raw material formula solution based on my product, can you provide it?A: Yes, we can. We have technical team of chemical engineers and process engineers, all of whom have more than 20 years of experience in PU industry. We can independently develop raw material solution like polyurethane rigid foam, polyurethane flexible foam, polyurethane integral skin foam and polyurea to meet customer's requirements.Q: What is the application of PU foam machine?A: PU polyurethane foam injection molding machine includes high pressure machine and low pressure machine, etc. They can make PU rigid foam products like PU crown molding, PU bed sets, PU plastering float, PU coldroom panel;PU flexible foam products like car seat cushion and car headsets, memory foam pillow, slow rebound ear plugs, PU stress ball and kids toy. Polyurethane PU elastomer machines produce elastomeric products. PU elastomer products like forklift wheel, rollers, sieve screen and so on. You need to tell us specific machine application and budget, to spray or cast, then we can recommend suitable machine for you.Q: How long is your polyurethane foam casting machine warranty?A: 1 year. Within one year, if it is not man-made damage, we will provide free replacement parts, but the shipping cost needs to be paid by the customer.Q: How to solve the polyurethane foaming machine failure?A: For PU spraying machine: If there are quality problems with accessories during the one-year warranty period, we can provide replacement parts for free. If there are operations or other problems, you can send photos or videos to us, we will consult our engineers to help you solve the problem. For high/low pressure foam dispensing machine, elastomer casting machine and other production line: our machine all have remote maintenance and diagnosis function. You can also send us pictures or videos, our engineers can help to solve the problems via pictures and videos.Q: What if I don't install it after I get the polyurethane pouring machine? Do you offer installation services?A: Yes, we supply video technical support. If your company has engineer, you can come to our factory, we will provide field installation, commissioning and training. Of course, our engineers are available to service machinery overseas.Q: What is your packaging of your PU foam injection machine?A: The normal package is wooden box (Size: L*W*H). If export to European countries, the wooden box will be fumigated. If container is too tight, we will use PE film for packing or pack it according to customers' special request.Q: What transport methods do you have for your polyurethane foam making machine?A: For polyurethane foam spray machine, sea and air transportation are both available. For high/low pressure foam machine and other bigger machines, only sea transportation is accepted. But for little accessories of the machine like spray gun and mixing head, express is also ok.Q: Can I be your agent in our own country?A: We already have some agents of PU spray machine, high/low pressure foam injection machine, PU elastomer casting machine around the world like Pakistan, Malaysia, Algeria and so on, if you are interested, you can send your intentions with your company's information and personal contact details, then we will email you our requirements to check if we can cooperate.Q: How can I buy your PU foam machine and pay for the money?A: First, you can place an order in *** via L/C, T/T, D/P and other payment methods accepted by ***. Or you can pay US dollars by bank transfer, another way you can pay RMB and transfer to our RMB account.
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