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400000PCS Automatic Large Capacity Fried Instant Noodles Production Line Factory in China1
Machinery for Food Beverage Cereal, Instant Noodles Machine, Noodles Making Machine
Henan Dongfang Noodle Machine Group Co., Ltd.
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Product Description Product Introduction Of Type 1200 Fried Instant Production Line with capacity 400,000 bags/8hour Our company has 50 years of experience in manufacturing instant noodle production lines,the large-scale, high-capacity, automated new fried square noodle production line is a product developed by our company for large enterprises,the technical characteristics, market positioning, price advantages and customer positioning of the production line are as follows:A: Technical characteristics1. High degree of automation: It realizes the full automation operation from raw material delivery to finished product packaging, such as brine measuring, flour mixing, dough ripening, rolling, steaming, cutting and dividing, frying, air cooling, packaging and other links are seamlessly connected, reducing manual intervention and improving production efficiency and stability.2. Precision control system: Equipped with advanced PLC control system, it can accurately control and adjust key parameters such as oil temperature, frying time, and motor speed. For example, the oil temperature control accuracy is high to ensure the consistency of color and quality of fried noodles.3. High-efficiency and energy-saving design: It adopts steam heating method, with high thermal efficiency and large heat transfer area. At the same time, the heat exchanger can recover low-temperature heat energy, effectively reducing energy consumption; in addition, the equipment also has a heat insulation function, which can avoid a sharp drop in temperature when starting up and reduce heat energy waste.4. High-quality materials and durability: The entire body is made of high-quality SUS304 stainless steel, which is corrosion-resistant, easy to clean, and has a long service life, ensuring the hygiene and stability of production.5. Perfect safety protection: The roller machine adopts a enclosed safety guardrail, warning signs and automatic alarm device to ensure the safety of operators and the normal operation of the equipment, reducing the risk of accidents.6. High and stable output: The production capacity can reach 300,000 pieces within 8 hours, which can meet the large-scale production needs of large instant noodle manufacturers and maintain the stability and consistency of product quality.B: Market positioningMeet the needs of large-scale production: Mainly for large-scale instant noodle manufacturers, these companies have high production requirements and need efficient production equipment to meet market demand and ensure the timeliness and stability of market supply. It is more suitable for enterprises that need to improve production efficiency, reduce costs, improve product quality and market competitiveness, and promote the development of the instant noodle industry towards automation, intelligence and scale.C: Price advantageAlthough the initial investment of the large-scale, high-capacity, automated new type fried square noodlecakes production line is relatively high, due to its advantages such as high efficiency, low energy consumption, stable production performance and reduced labor costs, in the long run, it can save a lot of production costs for enterprises, improve economic benefits, and have a high cost performance.D: Customer positioning1. Large instant noodle production enterprises: These enterprises have high requirements for output, quality and efficiency, and need advanced production equipment to support their large-scale production and market supply.2. Enterprises with expansion needs: For those instant noodle production enterprises that plan to expand their production scale and increase their market share, this production line can meet their needs for high-capacity and automated production, and help enterprises achieve rapid development and upgrading.3. Enterprises pursuing quality and innovation: Enterprises that focus on product quality and innovative research and development will choose this production line, using its advanced technology and equipment to produce high-quality, differentiated fried square noodle products to meet consumers' requirements for quality and taste, and enhance product added value and brand image.4. Emerging food companies: Some emerging food companies, especially those focusing on the field of convenience food, will also choose this advanced production line if they want to enter the fried square noodlecakes market to improve their competitiveness and market share. Features of Instant Noodle Production Line1. The noodle blocks' shape is neat, the ripples and the color are uniform.2. Finished products meet food safety requirements. The production process conforms to safety operation standard3. PLC programmable controller realizes the full automation control of the production process, the synchronous speed regulation of the whole line of equipment, the monitoring and management of the data of a single equipment, and the remote cross-border monitoring can be realized through the Internet.4. The parts or equipment of every link of the equipment in the entire production line in contact with food conform the requirements of FDA(Food and Drug Administration) food machinery. 304 stainless steel or food-grade materials are used to ensure the safety and health of noodle food.5. All transmission parts have outer shields to ensure safe operation without accidents.Technical parameters of instant noodle production line output: 400000PCS/8H roller pairs: 9pairs steam consumption:≥0.8Mpa;Total Power:around 160KW not including packaging machine,380V,50Hz ;Environment and working conditions of instant noodle production lineIndustrial electricity, power supply, water and steam are required in the workshop. Flow ChartBrine mixer→Brine measuring device→Dual-axis Mixer→Aging machine→Compound roller→Multi-layer steamer→Square noodle cutting and dividing machine→Fryer→Cooling machine → Packing machine.ParameterWe choose the instant noodle production line according to the capacity. how many capacity are you interested in? model numbercapacityPowerSteam consumptionWorkshop for single layer steamer dimension(m)Workshop for 3 layer steamer dimension(m)WorkersBFP-20040000pcs/8H45KW1200-1300KG/H70*5*450*5*44BFP-30060000pcs/8H56 KW1200-1400KG/H75*5*460*5*44BFP-400110000pcs/8H83 KW1800-2000KG/H100*6*475*6*44BFP-500140000pcs/8H90 KW1800-2100KG/H100*6*475*6*44BFP-600160000pcs/8H106 KW2000-2200KG/H100*7*4.580*7*4.55BFP-700200000pcs/8H114 KW2400-2600KG/H110*8*4.580*8*4.55BFP-800230000pcs/8H125 KW2600-2800KG/H110*8*4.590*8*4.55BFP-1200400000pcs/8H165 KW3200-3500KG/H120*8*4.5100*8*4.55 workers:( not including packaging workers )Product Unit machineHere are some important equipment, which are necessary for the production of instant noodles. The 1200 New Type Roller MachineThe 1200 type Roller machine adopts a brand-new appearance design, which is beautiful and novel, giving people a completely new feeling. Adopting four-axis feeding, smooth feeding, ensuring the integrity of the noodle sheet, and excellent sheet forming effect; especially the effective combination of photoelectric tracking and automatic sheet feeding, which greatly reduces labor intensity The place where flour and water are mixed and stirred. Dough mixing is the process of stirring flour and brine mixture in a certain proportion, so that the protein and starch in the flour absorb water and swell to form a flocculent dough. The flour mixer adopts a double-shaft structure, and the stirring paddle is in a spiral shape on the shaft. The two shafts rotate in opposite directions, so that the flour can fully absorb water and be uniform. This machine is used to ripen the dough from the flour mixer. In the state of keeping warm and moisturizing, the dough move forward slowly with the conveyor belt in a static state, and mature naturally. When the dough reaches the end of the conveyor belt, the bar on the crushing device breaks the dough that may agglomerate into small pieces, and then falls into the hopper of the roller machine. The scraper sweeps off the dough stuck to the belt. The corrugated noodles are sent into the steamer with a mesh belt, and the noodles are gelatinized by steam heating, and the shape of the corrugated noodle is fixed.The steam box adopts a water-sealing structure to ensure that the steam does not leak. The upper cover can be lifted and lowered as a whole, which is convenient for cleaning. The mesh belt is made of stainless steel, which is safe and hygienic. Three-layer structure covers a small area. This machine is used to cut and fold the steamed corrugated noodles quantitatively, and then transport the noodle pieces to the noodle box of the fryer. Before cutting, the noodles are cooled by axial fan and sprayed by spraying device. Noodles become loose and easy to shape. The speed of the cutting knife can be adjusted. This machine is used to fry the cut and formed noodle blocks at high temperature, so that they can be quickly dehydrated and dried to form crispy instant noodle blocks. The fryer is divided into two areas, front and back, the temperature is self-controlled, and the color of the fried noodle blocks are uniform. By the multiple fans in the machine, the fried high-temperature noodle blocks are quickly cooled to room temperature to prevent the noodle blocks from returning to moisture and prepare for the packaging process. In addition to storing oil in the hydraulic system, the oil tank also plays the role of heat dissipation, separation of air bubbles in the oil, precipitation of impurities, and continuous oil supply. The noodle blocks are conveyed vertically, and only one noodle piece is allowed to pass at a time, which is convenient for manual or machine inspection and adjustment. packing machine Details Finished ProductsThe size and weight of the noodle cake can be adjusted. such as 40g, 50g, 60g, 70g, 80g, 100g, etc. The packaging style of the noodle cake is bag, cup or 5-in-1 package. Can you tell me how many grams of dough you want to produce? Cooperative enterpriseCertificationOUR COMPANY Henan DongFang Noodle Machine Group Co., Ltd. was founded in 1975, It is a high-tech company famous in China and abroad for its research and development, manufacture and sale of "DONG FANG" brand stick noodle machines and instant noodle machines and other food machinery. The company's main products, the whole set of stick noodle machine and instant noodle machine have passed ISO9001 and CE international certification,and has been leading the technology trend of the industry.About us:1. We are manufacturer and also have our own foreign trade team.2. We have professional R&D staff who can make different design for your special request3. Our professional workers will make the perfect noodle machine for you4. We can send our engineer to your country for installation and training, we will send 2 technician to buyer's factory and Train employees how to operate.5. We can provide competitive price and high quality noodle machine to you.6. We have been engaged in manufacturing Instant noodles making machine for 46 years, accumulating rich experience and enjoying high reputation.7. Long term cooperation with more than 100 customers in more than 50 countries. Provide free technical support and layout solutions for more than 1000 potential customers.8. We are manufacturer, Fast delivery and good service. All the machines are strictly inspected before making shipment. We can also provide customized equipment according to the noodle products you provide9. We have ISO9001 and CE certificate, And more than 50 patent certificatesFAQ:1. Q: Are you manufacturers? A: We are manufacturer of noodle machine with 40 years experiences, and more than 40 engineers, who can design the machine according to your special request.2. Q: What is your noodle machine for? A: Our noodle machine can produce many kinds of noodles, such as stick noodles, fresh noodles, instant noodles, fried instant noodles, non fried instant noodles, chowmein noodles, noodle leaves, extruding noodles, etc.3. Q: How many countries have you exported to? A: we have exported to more than 40 countries, such as Canada, Turkey, Malaysia, Nigeria, Bangladesh, Indonesia, India, etc.4. Q: What is your delivery time? A: 40-50days. For special request, we can deliver the machine within 30 days.5. Q: What about aftersales service? A: We have 30 after-sales service staff with overseas service experience, will to assemble the machine and train the customer's workers when machine arrives.After sales service commitmentIn order to provide better service for customers, to make customers feel more at easy after cooperation with our company.Our company promise as follows:1. Three guarantees should be implemented within one year from the date of completion and commissioning of the equipment.During the warranty period, the company is responsible for repair and replacement of spare parts free of charge in case of failure due to internal quality problems of the equipment (excluding human factors).2. After the equipment is delivered for use, the supplier should be provided with free technical guidance and training by electrical personnel and mechanical operators in the demander, including can learn after teaching and accommodation.3. When the demander's equipment is in normal continuous production, the supplier shall send technicians to make a return visit by telephone or email once every six months, and assist the demander in equipment maintenance if there is any problem.4. After the warranty period. The price of the equipment parts required by the demander (refer to the self-made parts of the supplier) can be reduced by 10% for timely supply. 5. The above services shall be provided until the demander stops using the equipment. During the use of the equipment, if the supplier has new technical projects launched, it can give priority to the technical transformation of the equipment for the demander, and only charge the cost. Service commitmentThis series of products have the characteristics of new technology, reasonable technology, stable operation and convenient maintenance. And be responsible for installation, commissioning equipment and training operatorThank you for your review!
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