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Environmental Protection Concentration Stainless Steel Material Extractor & Evaporator Process Machine1
Machinery for Food Beverage Cereal, Integrated Design Extractor & Evaporator, Integrated Extraction and Concentration Process
Qingdao Zhongwanfang Energy Tech Co., Ltd.
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Product DescriptionExtraction and concentration machine Equipment overviewThe extraction and concentration machine is a high-efficiency equipment that integrates traditional extraction (such as leaching and percolation) and concentration (such as evaporation and distillation) processes. It is suitable for the simultaneous extraction and concentration of effective ingredients in materials and is widely used in pharmaceutical, food, chemical, environmental protection and other industries. Its core advantage is to shorten the process flow, improve efficiency, reduce energy consumption, and reduce material loss and pollution risks.Application scenarios and industries1. Pharmaceutical industryo Extraction of traditional Chinese medicine: such as extraction and concentration of ginsenosides and flavonoids.o Western medicine raw materials: purification and pre-drying treatment of antibiotics and vitamins.2. Food industryo Plant extracts: tea polyphenols, fruit and vegetable juice concentrates, natural pigments (such as chlorophyll).o Seasonings: extraction and concentration of flavors and spices.3. Chemical industryo Solvent recovery: recycling and reuse of organic solvents such as ethanol and acetone.o Polymer materials: concentration and purification of resin solutions.4. Environmental protection fieldo Wastewater treatment: reduction and resource utilization of high-concentration organic waste liquid.5. Bioengineeringo Enzyme preparations/fermentation broth: bacterial separation, extraction and concentration of intracellular products.SpecificationAdvantages comparison (compared with traditional split equipment)IndicatorsExtraction and concentration machineTraditional split equipmentProcess timeShortening 30%-50%Requires multiple transfers, which takes a long timeEnergy consumptionHeat recovery, energy saving more than 30%Independent heating, high energy consumptionOccupied areaCompact design, saving spaceMultiple equipment combinations, occupying a large spaceLabor costAutomatic operation, 1-2 people can monitorManual intervention is required in many linksIngredient retention rateLow temperature concentration, active ingredient retention rate> 95%High temperature can easily destroy heat-sensitive componentsProduct DescriptionEquipment features1. Integrated designo Extraction and concentration processes are integrated, no transfer container is required, reducing floor space and operation steps.o Suitable for continuous production and improving the degree of automation.2. High-efficiency concentration technologyo Adopt vacuum negative pressure, thin film evaporation, multi-effect evaporation and other technologies to quickly remove solvents (such as water, ethanol), and the concentration efficiency is increased by 30%-50%.o Low-temperature concentration (40-80℃) protects the activity of heat-sensitive ingredients (such as plant extracts and enzyme preparations).3. Intelligent controlo PLC or touch screen control system, which can set parameters such as temperature, pressure, time, etc., and monitor the operating status in real time.o Automatic alarm function to prevent abnormal conditions such as dry burning and overpressure.4. Energy saving and environmental protectiono Heat recovery system (such as secondary steam reuse) reduces energy consumption by 30%-50%.o Closed design reduces solvent volatilization and meets environmental emission standards.5. Multifunctional adaptabilityo Can handle a variety of solvent systems such as water extraction, alcohol extraction, and oil extraction.oSupports multiple modes such as dynamic extraction (stirring) and static extraction (immersion).6. Safe and reliableoMade of 304/316L stainless steel, corrosion-resistant and explosion-proof design, in line with GMP/FDA certification requirements.oEquipped with CIP online cleaning system to reduce cross contamination.Our AdvantagesCore functions1. Extraction functiono Solvent permeation extraction: accelerate the dissolution of active ingredients through heating and stirring.o Countercurrent extraction: multi-stage countercurrent process improves the extraction rate.2. Concentration functiono Vacuum decompression concentration: reduce boiling point and reduce thermal damage.o Thin film evaporation: suitable for high viscosity or easy coking materials.3. Auxiliary functionso Filtration: built-in or external filtration device to separate drug residues and extracts.o Solvent recovery: condensation system recovers organic solvents such as ethanol to reduce costs.o Data recording: supports process parameter storage and export for easy quality traceability.Company ProfilePacking & DeliveryCertificationsFAQ1. Are you a factory or trading company?We are a factory2. How long is the warranty period?One year3. What's the main market of your company?We have customers all over the world4.What's your delivery time?Normally it is around 30 days, the exact time depends on product type and quantity.5. What's the payment terms?TT, etc6. Can we visit your factory?Welcome to visit our factory!7. Where is your factory? How can we go there?Our factory locates at Jiaozhou city, Shandong Province, who is very near the airport, you can take the plane to Qingdao Jiaodong International Airport and we will go to airport to pick up you.
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