IPDB › China Industry › Manufacturing & Processing Machinery › Machinery for Food, Beverage & Cereal
Fully Automatic CIP System for Food Plant Pipeline Cleaning in Place1
Machinery for Food Beverage Cereal, Fully Automatic CIP System, Food Plant CIP System
Zhejiang Jinben Machinery Manufacturing Co., Ltd.
Preview:
Product DescriptionProduct Introductionfully automatic CIP cleaning equipmentThe fully automatic CIP (Clean-In-Place) cleaning equipment is designed for ?food, beverage, pharmaceutical and other industries with strict hygiene requirements ?. It is used to automatically clean the pipeline, tank, heat exchanger, valve and other closed systems in the production line without manual disassembly, ensuring efficient, thorough and verifiable cleaning.This equipment serves as an indispensable support system for dairy production lines (fermentation tanks, sterilizers, fillers), beverage production lines (blending tanks, sterilizers, fillers), breweries (fermentation tanks, sake tanks, sterilizers, fillers), and pharmaceutical liquid preparation systems?, ensuring that production equipment remains in a hygienically ready state. Its high automation and verifiability make it particularly suitable for large-scale continuous production and modern factories pursuing "uninterrupted production".Description of the working flow of systemPre-flushing: To flush loose dirt.Alkali circulation: Remove organic dirt such as grease and protein.Real-time monitoring: Ensures the alkali concentration, temperature and the flow.Intermediate water flushing: ?Water from the tank is used to thoroughly flush out residual alkali liquid until the conductivity of the return water is close to that of the inlet (discharge). Acid cycle (optional): ?Similar to alkali cycle, using acid in the acid tank.Final water flushing: ?Rinse thoroughly until the conductivity of the return water is qualified (close to the inlet) and ensure that there is no residual cleaning agent.Hot water disinfection: ?Hot water tank supply, heating to ≥85°C, circulation for a certain time, thermal disinfection of the system.Completion/discharge/recycling: ?Discharge wastewater or recycle part of hot water to the hot water tank.Key advantage summary ?Unmanned and efficient cleaning: ? greatly reduce the number of people and improve OEE (overall equipment efficiency).The cleaning effect can be verified: ? Ensure the cleaning effectiveness by temperature, time, concentration, flow rate, conductivity and other parameters and record and trace.Reduce the risk of cross-contamination: ? Standardized procedures to eliminate human error and ensure product safety.Extend equipment life: ? Regular thorough cleaning to prevent scaling and corrosion, and protect the core equipment of the production line (such as plate sterilizer, filling machine).Cost saving: ? Optimize the consumption of water, steam and chemicals; reduce downtime.Comply with regulations: ? Meet the strict requirements of GMP, HACCP, FDA, EU and other cleanliness verification.Full process automation:Multi-medium and multi-stage precision cleaningFlow and pressure securitySiemens PLC and touch screen? constitute the intelligent control center, realizing one-click start, formula management (different cleaning procedures), parameter setting (including temperature, time, concentration, flow rate), automatic valve switching, process monitoring, fault alarm, data recording and traceability. No manual intervention is required, which can reduce operational errors and improve cleaning consistency and repeatability.Standard four tanks system (acid tank, alkali tank, hot water tank, clean water tank) , ?which meet the cleaning needs of different types of dirt:Alkali wash---Remove oil, protein and other organic dirt (main wash).Pickling---Remove mineral deposits (scale, diabase, milkstone, etc.).Hot water flushing/bacterial sterilization---High temperature flushing to dissolve residues and provide thermal disinfection effect (≥85°C).Clean with water---Thoroughly remove the residual cleaning agent.The program is flexible and can be set ?: The combination can be configured according to the degree of contamination of the object to be cleaned Flow switch (return flow) ?: Key safety protection! Real-time detection of return flow, if the flow is insufficient (such as pipeline leakage, blockage), immediately trigger alarm and stop machine, to prevent dry burn pump or incomplete cleaning. Tank bottom pressure level gauge : accurately monitor the liquid level of each tank, realize automatic liquid replenishment, prevent pump idling; at the same time, participate in logical control.Process pump and return pump ?: Provide stable and sufficient cleaning flow rate, ensure complete wetting and effective cleaning of the inner wall of the pipeline.device namespecificationsTank size (mm)configureremarksFully automatic CIP system500LΦ1000*1700The acid and alkali tank cleaning solution contacts 316 stainless steel, while the neutralization tank waste liquid interacts with 316 stainless steel. The hot water tank and clean water tank are made of 304 stainless steel.You can choose the combination equipment according to your cleaning needs. The options include: acid tank, alkali tank, hot water tank, clean water tank, neutralization tank, concentrated acid tank, concentrated alkali tank1000LΦ1250*2100Each tank is equipped with atmospheric pressure manholes, dust-proof respirators (with optional one-way exhaust), quick-install clamp interfaces for material inlets/outlets (size adjustable), along with pneumatic butterfly valves, glass tube level gauges, sanitary sampling valves, PT100 temperature probes, reflux conductivity meters, flow switches, pressure level sensors, and capacitive low-level probes.1500LΦ1400*2400Electrical brands include Siemens, Omron, Mitsubishi, and Huitong. Pneumatic systems feature Yadke and SMC models, while instrumentation options cover domestic and imported brands like IFM and E+H.2000LΦ1500*2500Power pumps are available from ABB, Sifang Fluid, and Yuan'an. The system also includes concentrated acid/alkali PE tanks with pneumatic diaphragm pumps.3000LΦ1700*27505000LΦ2000*3150For other CIP system specifications and parameters, please consult the customer service (the parameters are subject to the actual equipment)Main ProductCompany ProfileFounded in 1995, Zhejiang Jinben Machinery Manufacturing Co., Ltd. covers an area of more than 10,000 square meters. It is a private enterprise specializing in the design, R&D, production and sales of food and beverage machinery and equipment.The company mainly produces beverage filling production lines for milk and yogurt, purified water and mineral water production lines, enzyme production lines,fruit juice beverage production lines, etc. The main products are water treatment equipment, tube sterilizers, plate sterilizers,water soaking machine sterilizers and spray sterilization machine,beverage filling machine (can filling machine, glass bottle filling machine, PET plastic bottle filling machine), labeling machine, stainless steel mixing tanks, fermentation tanks, bottle blowing machine and other series of packaging equipment. Our products are not only sold well in all provinces and cities across the country, but also exported to America, Europe, Africa,Southeast Asia and other countries and regions. The annual export is stable and shows continuous growth.Based on the concept of "implementing scientific management, creating excellent quality, and serving customers with integrity", the company actively explores domestic and overseas markets and provides customers and friends with high-quality products and perfect services.Sincerely welcome domestic and foreign friends, new and old customers, and colleagues in the industry to negotiate business and develop together!Our factoryOur CertificateExhibitionAfter Sales Service & Packing & DeliveryFAQQ1: Do you have reference project?A1: We have reference project in many countries,If we get the permission of the customer who has brought the machines from us ,we can tell you their contact imformation,you can go to vist their factory.And you are always welcome to come to visit our company,and see the machine running in our factory,we can pick you up from the station near our city.Contact our sales people you can get video of our reference running machine.Q2: Do you provide customized service?A2: We can design the machines according your requirements(materil ,power,filling type,the kinds of the bottles,and so on),at the same time we will give you our professional suggestion,as you know,we have been in this industry for many years.Q3: What's your guarantee or the warranty of the quality if we buy your machines?A3: We offer you high quality machines with 1 year guarantee and supply life-long technical support.Q4: How long time for installation?A4: According your machines order,we will send one or two engineers to your plant,it will take about 10 days to 25 days.Q5:What is the terms of payment ?A5: 30% paid by T/T as deposit; and the balance paid by T/T before shipment.
Purchasing Agent
Note: Send your message to supplier or manufacturer.
Welcome to our Professional and comprehensive procurement services...
Message:
OK ! We suggest you detail your product requirements and company information here.
Enter between 20 to 4,000 characters.
Your inquiry content must be between 20 to 4000 characters.