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Potato Flakes with Whole Production Line1
Machinery for Food Beverage Cereal, Modified Starch Powder, Mashed Potato Equipment
Changzhou Made Automation Co., Ltd
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Product Description Company Information:Changzhou MADE Automation Co., Ltd. was established by a cadre of doctoral returnees who previously held senior engineering, scientific, and managerial roles in some of the world's Fortune 500 companies and R&D centers across the United States and Europe. Leaning heavily on their vast experience in industrial automation and rich partnerships with esteemed global technical elites and domestic universities, they aimed to create a unique high-tech industrial manufacturer.The company has evolved into an amalgamation of design, production, and sales departments. In an ever-competitive environment, it has overcome numerous challenges and earned its customers' trust by upholding professionalism, harnessing advanced design philosophies, delivering reliable, high-quality products, and providing comprehensive customer services.Changzhou MADE Automation specializes in drum dryers, food processing machinery, and packaging machines. Their overarching objective is to continually enhance service delivery and provide customers with solutions tailored to their specific needs.The mainstay of their production is a comprehensive production line engineered for creating flour and flakes from rice, wheat, potato, yam, and more. Additionally, they offer separate units of the production line as per customers' requests.Their offerings are characterized by two major process flows:1. The Rice and Wheat Flake Line, which turns rice and wheat into flakes. These can be combined with hot water to produce instant food for infants and babies. The process encompasses stages from the transportation and rinsing of raw materials, slurry formation, and drum dryer baking, to the final packaging of the finished products.2. The Potato and Yam Flake/Whole Powder Line, designed to produce from potatoes and yam. This flake or whole powder serves as a ready-to-use raw material for products such as mashed potatoes with original flavor and nutrients. The process flow includes stages like washing, skin steaming, peeling, slicing,blanching, steam cooking, drum dryer baking, and packaging.In essence, Changzhou MADE Automation Co., Ltd. is a powerhouse in automation, carving a unique niche with its specialized production lines. They are committed to delivering high-quality products and superior customer service to meet the diverse needs of their clients.Our production is mainly a complete production line for makingflakes from rice, wheat, potato, yam, etc. Process devices of the production lines can be provided separately as well.There are two major process flows:Rice and wheat flake line.(To produce flakes from rice and wheat. The flakes can be mixed with hot water to generate instant food for infants and babies.) Potato and yam flake and powder line. (To produce starch from potatoes and/or yam. The starch can be used for ready-to-using raw materialof mashed potato and other products.) Steps to choose the equipmentWhat kind of product do you want to make? Rice/wheat flakes or potato/yam starch?What's your expected throughput? How many finished products do you want to make hourly or daily? The production line can vary depending on the production capacity. The commonly used daily capacity is about 10 ~12 T/Day.Is a turn-key or simi-manual line you preferred? Such as auto-weighing and packaging or manually bagging.What's the budget to purchase the equipment?The budget varies with the daily throughput you want. Typically, the rice/wheat production line is between $100K to $300K; the potato/yam production line is between $300Kto $800K.What's the factory infrastructure requirement?You need to have good floor space. Typically, a floor layout of 80mX20mX8(drum dryer section) is needed for equipment and 120mX20m is preferred for shop space.You need to have a boiler. Typically, you need a boiler capacity of 4T/h to get 10T/daily throughput finished products.You need to have sufficient electrical power. Typically, an electrical power capacity of 150 kW might be expected for the potato production line.You need to have personnel specialized in the process and maintenance. Key ParametersThroughputkg/hr.Floor Space RequiredBoiler Capacity RequiredTons/HourPower Supply RequiredkWDrum Dryer CylinderΦ2000mmX4000mm400120mX20m4 for potato flake processing.2 for rice flake processing. >150Drum Dryer CylinderΦ2000mmX5000mm500120mX20m5 for potato flake processing.>180 Product Description:1 Pre-Processing System1.1 Potato Lifting MachineTo lift the cleaned potatoes and transport to incoming and inspection station1.2 Potato incoming and inspection stationTo separate NC products1.3 Potato Slicing MachineSend the qualified raw potatoes and yams to the slicer, and automatically cut the raw potatoes and yams into the required thickness. The thickness is adjustable1.4 Potato and Yam Steam Cooking MachineThe sliced potatoes and yamsare sent to the steam cooking machine, and the sliced potatoes and yamsare cooked by steam heating and screwed transport to the mashed potato making machine1.5 Mashed Potato Production Machine1.6 Mashed Potato Transportation Machinery2 Drum Dryer for Potato Flake Production2.1 Drum DryerIncubation, baking, tumbling materials, controlling the leakage of the slurry along the axis of the Drum Dryer and applicator rolls, guiding the slurry at both ends of the applicator rolls to the working area, discharging the condensed water in the Drum Dryer, monitoring and safety protection of the air pressure in the Drum Dryer, etc..2.2 Power Supply SystemTo realize speed control and power supply of the Drum Dryer and Applicator Rollers.2.3 Mashed Material Spiral Distribution SystemEvenly distribute the delivered mashed potatoes on the surface of the drum dryer and applicator rollers2.4 Waste Material Conveyor of Drum Dryer for Potato FlakesDischarge of crude fibers produced in the potato starch manufacturing process2.5 Scraper SharpenerTo sharpen and scraper or blade.3 Finished Products Processing System3.1 Cyclone ConveyorTo convey materials, reduce dust and take away heat with a vacuum3.2 Granulator of Potato FlakesTo crush, granulate, and screen customized potato starch flakes in an adjustable and optimized range3.3 Grinder of Potato FlourTo crush, and refine potato starch particles in an adjustable and optimized range3.4 Vacuum powder collection and dust removal systemTo transport the customized products3.5 Vibrating Sorting ScreenerTo separate the required size of finished products.3.6 Weighting and Measuring StationTo weigh automatically and control the supply of materials to a specified weight.3.7 Conductive Pneumatic Sealing MachineTo seal PE inner bag with heat3.8 Packaging and Sewing MachineTo sew the outer packaging bag with wire3.9 Conveyor of Packaged ProductsTo transport the bagged products.4 Operation and Control Stations4.1 Programmable Automatic Control SystemTo realize industrial automation, reduce manpower, and improve controllability, stability, and traceability in the production process4.2 Customized Operation and Management HMIReal-time monitoring of technological process; convenient maintenance, repair, and fault diagnosis; provide realization of production process control4.3 Remote Operation Junction Box, Sensors and Alarm devices, etc.To realize real-time preventive warnings and alarming; to improve the monitoring and stability of the production processPackaging&ShippongStandard export package of fumigation-free crates and pallets for sale, container, or according to your requirement. If you have any special needs please tell us (like "made in China" sprayed on the case).Advantages·Innovative R&D Team1. Technical Team led by Ph.D.S. and experienced scientists served in world fortune 500 companies. ·Established Experience1. Over 40 years of experience.2. Preferred suppliers. ·Customized Design1. Made to demands2. Made for applications ·Excellent Communication Skills.1. Fluent in English discussion.2. English Documentation. ·On-time Delivery ·Compatative Pricing1. Compared with US oversea peers over 30% discount.2. Compared with domestic factoriesMore value-added offeringsOur Services ·Pre-sale services·Services provided during the sale·After-sale servicesFAQ·What is the function of the Drum Dryer?It's widely used to dry rice flour, oatmeal, α-starch, potato snowflake, and so on. It is also used to dry sticky materials in the chemical industry, environmental protection, medicine, feed, etc. Finished product may be sheet, powder or pellet. ·Why MADE AUTOMATION? As a high-tech industrial manufacturer combined with design, production, and sales departments, the company has met various challenges and received customer recognition in a nowadays competitive environment through its sincere professionalism, advanced design concepts, reliable quality products, and satisfactory customer services. ·Can the Drum Dryer System apply to flour, rice flake, or oatmeal? Our Drum Dryer System can apply to generate flour, rice flake, and oatmeal format. The processes for different raw materials are different, such as rice/wheat vs potato/yam.
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