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Dynamic Gantry Friction Stir Welding Equipment New Energy Vehicle Radiators Welding Machine Equipment Friction Welding1
Welding Equipment, Gantry Welding Equipment, Friction Stir Welding Equipment
Jiangsu Hupan Welding Technology Co., LTD
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Product Description Product Description 1, Product Overview The dynamic gantry friction stir welding equipment is a high-precision and high-efficiency device designed specifically for welding large workpieces. Its core feature is that the gantry structure is movable and the workpiece is fixed, making it suitable for complex welding needs in fields such as new energy vehicles, rail transit, and aerospace. It adopts the solid-phase connection technology of friction stir welding, which utilizes the heat generated by the high-speed rotation of the stirring head and the friction of the workpiece to achieve welding of the workpiece material in a thermoplastic state without the need to add filling materials and protective gases. The welding process is green and environmentally friendly. 2, Product Features 1. High precision motion control: capable of accurately completing various complex trajectory welding tasks, meeting high-precision welding requirements.2. High speed stirring head: not only improves welding efficiency, but also achieves better weld quality.3. Multiple welding modes: It has two welding operation modes: manual control and automatic control, as well as a dual-mode control mode of constant displacement and constant pressure.4. Humanized operation interface: The operation interface adopts a user-friendly design, and the operation is simple and easy to understand.5. Reliable lubrication system: Extend the service life of equipment and ensure long-term stable operation.6. Structural stability: Adopting a vertical structure with fixed workpieces and horizontal movement of gantry columns, the bed is cast as a whole, with high stability and the ability to withstand large axial loads.7. Large stroke worktable: The worktable has a large size, which can meet the welding requirements of large-sized workpieces. Supporting automatic loading and unloading, dual station layout, etc., can improve equipment efficiency. 3, Technical parameters (it seems that parameters should not appear in the introduction and can be deleted at discretion) 1. Welding materials: Suitable for various metal materials such as aluminum alloy (weldable thickness of 1-16mm), magnesium alloy (weldable thickness of 1-16mm), copper alloy (weldable thickness of 1-8mm), etc.2. Weld seam type: capable of welding straight line welds and two-dimensional curved plane welds.3. Equipment dimensions: length x width x height is 6530mm x 3160mm x 3140mm.4. Workbench size: 3000mm × 1600mm, which can meet the welding requirements of workpieces of different sizes.5. Welding space: 700mm, providing sufficient space for welding operations.6. Feed rate and stroke of each axis: X-axis feed rate is 0-6000mm/min, X-axis stroke is 3000mm; Y-axis feed rate is 0-6000mm/min, Y-axis stroke is 1500mm; Z-axis feed rate is 0-3000mm/min, Z-axis stroke is 500mm; flexible adjustment can be made according to welding process requirements.7. Spindle speed: 0-3000rpm, meeting the requirements of different welding materials and processes for speed.8. B-axis inclination angle: ± 5 ° continuously adjustable, convenient for adjusting the mixing head angle, suitable for different welding conditions.9. C-axis travel: ± 360 °, can weld any planar curved weld seam, and achieve welding of complex shaped workpieces. 4, Application Fields -In the field of new energy vehicles, it is widely used for welding components such as battery trays, battery busbars, motor housings, and liquid cooling plates.-Energy storage field: It can be used for welding energy storage boxes, energy storage bottom plates, etc., to meet the production needs of energy storage equipment.-In the field of rail transit, it is suitable for welding components such as high-speed rail/subway side walls, providing high-quality welding solutions for the rail transit industry. Product ParametersEquipmentThe dynamic gantry friction stir welding equipment Descriptiondynamic gantry, 2D weldingNominal welding thickness (mm, 6xxx aluminum alloy)1~16Installation spaceWorktable length3000mmWorktable width1600mmWorking travelX-axis3000mmY-axis1500mmZ-axis500mmB-axis±5oC-axis±360oWorking speedX-axis0~6000mm/minY-axis0~6000mm/minZ-axis0~3000mm/minB-axisManualC-axis20rpmSpindle maximum no-load speed (rpm, max.)3000Spindle power (KW, max.)18Motion axisCPUCNC + touch screenControl modeConstant pressureX-axisAC servo + screwY-axisAC servo + screwZ-axisAC servo + screwB-axisManualC-axisAC servo gear pairAuxiliary functionsLightingLED lightLubricationCentralized automaticMonitoringHD cameraOverall dimensions (mm)Length (X-direction)6530Width (Y-direction)3160Height (Z-direction)3140Company ProfileFAQ Q1.What is the Trade Term?A1:Ex-work factory , FOB Shanghai, FOB Tianjin, CIFQ2. How long is the guarantee (period)?A2: Two years quality warranty .Q3.what kind of service can you provide for FSW ? A3: We can provide turn-key service, including FSW equipment and jig design, manufacturing, debugging, delivery and also welding processing. The customer just give us a blueprint, and then we make it real. Q4.How long is delivery time for FSW equipment? A4: For standard machines, within 60-75days upon receive deposit, for customized machine, the time depends on complexity of the machine. Q5.What is the Payment term?A5:T/T or L/C at sight. 40% Deposit for start the production, the balance before the shipment when goods are ready.Q6.What is the packing details?A6: The goods are installed in the fumigation carte, which meets requirements of Custom. Q8.What kind of documents we will provide to you?A8: B/L, Commercial Invoice, Packing List, Certificate of Original. with these documents you or your borker can do the customsdeclaration at your side.Q9. During shipping, if there is a damage to products, how do you get replacement?A9: During shipping, our shipping agency will try to ensure the safety of the goods. If there is a damage to products, they wouldbe responsible for the damage .If it is not a very serious problems ,we will help you and compensate you the damaged parts.Q10. If there are any missing parts in our shipment, how long it takes for you to send?A10: If there is some small missing components, we will DHL to you ASAP within one week.
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