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Automated TIG Weld Overlay Cladding System1
Welding Equipment, Automated Overlay Cladding System, TIG Cladding System
Faith-Han Intelligent Technology Co., Ltd.
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Product Description The compact type vertical cladding station is designed for oil and gas, chemical, valve manufacturing, pressure vessels and other industries. Requirements of products with a variety of shapes can be met. This model can be used for precision welding of corrosion-resistant and wear-resistant materials.With compact design, this model is space-saving and powerful. Configured with the basic functions of internal and external surface together with flat surface welding, this mode also boasts optional functions such as two holes 90-degree crossing intersection surface cladding, multi-bore intersection surface automatic welding, workpiece pre-heat system, workpiece cooling system, etc. The cladding station is using TIG hot wire welding process. Suitable for automatic welding of carbon steel wire, stainless steel wire, nickel-based alloy wire, wear-resistant welding wire and other materials.Fitco offers fully automated TIG cladding welding systems for vertical valve-cladding applications. Complete turnkey packages include a wire-feed unit as well as a standard touch-programmable, hot-wire pulsed-TIG welding power source with an optional hot-wire system available for applications where higher deposition rates are required.Fitco can specially design it according to client's requirmentsTechnical Parameter 1 Type of Power Source DC Type Inverter 2 Welder Current Duty Circle (40oC) 5~450A 450A 80%; 420A 100A 3 Hot Wre Current Duty Cycle (40oC) 5~200A 200A 60%; 100A 100% 4 Open Circuit Voltage 80V 5 Input Voltage 3×400V (-25%+20%) 50/60Hz 6 Input Power 35KVA 7 AVC Accuracy ±0.2V 8 Recommend Peak Current 150~280A 1Welding ProcessAutomatic TIG Hot Wire 2Inverter CoolingAir Cooling 3Displayer5.7"screen Chinese/English displayer Real-time parameter displayer 4Fault DetectWork piece short circuit, over temperature protection, over current protection, over voltage protection, water shortage protection, lack of gas protection, power error, arc failure, servo error. 5Overlay ProcessingDia.: φ38 (after cladding) - φ1500mmMax height for vertical overlay: ≤1500mmLoading bearing 5 tons, 10tons optionalDia. of turntable 1200mm. 6Wire Dia1.0/1.2mm (1.6mm Optional) 7Tungsten Dia.3.2mm (4.0mm optional) 8Torch CoolingExternal Constant Temperature Circulating Water Cooling 9ARC Starting HF/Contact 10Power SourceEWM TETRIX 452DC Ethernet/IP HF Unit 11Hot Wire PowerEWM TETRIX 200 Hot Wire Power 12Single Layer1-3mm 13Dimension3700 x 1700 x 4000mm 1.This model is compact design, saving space and powerful. Internal and external bore, flat surface cladding and two holes 90-degree cross-section cladding are standard functions.2. We also provide multiple 90-degree cross-hole section, sphere borehole, multi-position one-time automatic cladding, workpiece pre-heating system, workpiece air cooling system and other optional functions, such as interstction surface cladding, weld-repair of ball mouth, ring groove cladding, tee vertical main pipe cladding, set angle cladding, ball valve hole avoiding cladding.Complete Turnkey SystemSystem Controller with Touch-Screen ControlGermany EWM TETRIX 452 DC Ethernet/IP HF-TIG Unit Power SourceGermany EWM TETRIX 200 Smart Hot Wire Power SourceController: Rockwell AB USAServo Motor: ICON MOONS Electrical Switch & Button: Famous brandHMI: Pro-face JapanControl Panel & Structure: Fitco, ChinaRotation Table: Fitco, ChinaLimit Switch: Sick, GermanyApplication Products1) Cladding Functions Ball cladding;2) Flat surface cladding;3) Two holes 90°crossing intersection surface cladding;4) Multi-bore surface automatic cladding;5) Ball valve hole avoiding;6) Intersection surface cladding;7) Multi-bore intersection cladding;8) Bore to bore intersection cladding;9) Weld repair of ball month;10) Ring groove cladding;11) Tee cladding;12) Set angle cladding;13) Taper cladding;14) Elbow cladding;15) Meniscus cladding;16) Valve ball surface cladding;17) Forged tube cladding;18) Flange cladding;19) Christmas tree cladding;20) Reducer cladding Applications:Base material: A105, A350 LF2, A694 F42~F70, AISI 4130, 30CrMo, SS304/304L, SS316/316L, SS410, F51, F55, WCB, LCB casting, forged materials or pipe base materials;Weld Consumables: ERNiCrMo-3, ERNiFeCr-1, ER316L, ER2594, ERCCoCr-E, ERCCoCr-A, ERNi1, ERCuNi and other wires;Clad thickness: 1~3mm/layer, multilayer cladding, standard clad thickness will be 3.2mm, FL+2mm dilution will be less than 5%;Quality requirements: Liquid Penetrant Testing as per ASTM E165 & ASTM V requirements. First time yield for intersection surface cladding will be >95%, bore or flat surface cladding >98%, ring groove cladding >96%.Welding process: Automatic TIG hotwire;Welding Position: 2G or 1G typically.Applicable workpieces:Bore to Bore; bore to bore advanced, sphere, circle segment, cylinderical bore, flange with bore, hemisphere, race track, rectangularract tangular, ring groove, straight to conical bore. Advantages: Fitco originated and grew up in manufacturing plants that use our equipment to produce products, so we understand the needs of our products, processes and operators better than other equipment manufacturers Fitco is from China's largest and the world's leading welding products manufacturing plant. Our equipment is more stable and intelligent with higher customer recognition; We use the world's top programmable controller platform and mathematical models to program our devices more intelligently!PRODUCT QUALITY WARRANTY POLICYAll Faith-Han Intelligent Technology Co., Ltd.(Fitco) products are warranted to be free from manufacturing defects for a period of one (1) year from successful installation and commissioning at customer site, and any found of parts to be defective within this period will be replaced without charge provided: That the equipment was installed, operated and maintained strictly follow Fitco Installation Operation & Maintenance Manualprovided together with the equipment; That its failure resulted from a manufacturing defect and not from damage due to corrosive, abrasive, unexpected external force or other wear normally to be expected in the services involved; That the failure was not caused by human error; That written notice of such defect is delivered to Fitco during such one (1) year period. No labor cost or other expense or liability will be assumed from customer side. That the failure parts are not included in consumables that are contractually provided for. This express warranty is in lieu of and excludes all other warranties, guarantees, or representations, express or implied. There are no implied warranties of merchantability or of fitness for a particular purpose.Our Company--Faith-Han Intelligent Technology Co., Ltd.Founded and registered in 2018, Fitco is located in Kunshan High-tech District, between Shanghai and Suzhou.Fitco is committed to designing and manufacturing non-standard customized automation control intelligent industrial welding/welding equipment, manufacturing information software, auxiliary equipment and related products and services.Fitco has designed and manufactured more than 150 sets of welding equipment for the Chinese and the international market. Our equipment is highly stable and intelligent that has been proven on-site for many years, gaining the respect of our global customers and markets. The extensive use of mathematical models in our programs makes our machines more intelligent than our competitors' products. Environmental friendliness and safety are always our top priority when it comes to mechanical and electrical design.
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