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30-60tpd Continuous Waste Tyre Recycling Rubber Crumb Shredder Pyrolysis Plant with High Production Pyrolysis Oil1
Rubber MachineryPyrolysis PlantRubber Recycling Machine
Qingdao Longyuan Baihong Machinery Equipment Co., Ltd.
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Product Description Company ProfileQingdao Longyuan Baihong Machinery Equipment Co., Ltd. has taken the responsibility of recycling waste resources and creating a green ecological environment. In the continuous technological breakthroughs, our company and Qingdao University of Science and Technology have jointly established a laboratory and jointly developed waste tire pyrolysis carbon black equipment realized the intelligentization of Industry 4.0, and the factory changed from a large number of manual operations to automated production. Our company mainly produces fully continuous waste tires, waste rubber, waste plastics, and sludge pyrolysis plant. At the same time, our company integrates front-end treatment, mid-end pyrolysis plant and back-end carbon black grinding and granulation. The production chain has achieved low energy consumption, full intelligence, and also achieved zero emissions, zero pollution, and zero residue. It has truly achieved the reuse of intelligent green environmental protection Product DescriptionThe crushed tire blocks are transported to a continuous pyrolysis system for pyrolysis through belt conveyors, belt scales, screw conveyors, etcRapid pyrolysis reaction in the reactor generates pyrolysis oil, carbon black, pyrolysis steel wire, and combustible gas. The combustible gas enters the hot air furnace for combustion after passing through the oil gas separation and recovery device, providing reaction heat for the entire production system.High temperature oil and gas are cooled into a liquid state through a spray condensation system, and then pass through an oil and gas separation and recovery device before finally entering the oil tank for storageCarbon black and pyrolysis steel wire are first recovered through cooling devices such as screw conveyors, and the recovered carbon black and steel wire are stored in storage tanks. Then, carbon black and pyrolysis steel wire can be separated through magnetic separation devices for steel wire recovery.NoSpecificationFully continuous waste tyre/plastic/rubber prolysis plant1ModelBH-FC30BH-FC40BH-FC50BH-FC602Working typeFully continuousFully continuousFully continuousFully continuous3Raw MaterialWaste tires,waste rubber,waste plastic,waste acrylic,oily sludge424 hour handling capacity30T40T50T60T524 hour oil production14T18T22T27T6Heating wayDirectly heatingDirectly heatingDirectly heatingDirectly heating7Working pressureOrdinary pressureOrdinary pressureOrdinary pressureOrdinary pressure8Cooling wayWater coolingWater coolingWater coolingWater cooling9Water consumption10T/H12T/H16T/H20T/H10Noise≤85DB(A)≤85DB(A)≤85DB(A)≤85DB(A)11Total weight60T68T75T80T12Area47*10*9M53*10*9M55*10*9M58*10*9M Detailed PhotosPicture of ReactorFinal Products Our Advantages1.Outstanding Features:a. The reactor need preheat at the first when the machine starts producing.b. 24h continuous working for 20-30 days without any stops.c. No need fuels, sync gas is recycled during the operation.d. Large daily capacity:20-25T/D;25-30T/De. New desing of vertical condensers. Good oil quality with high profit.f. Low requirement on the raw materials. 2. Security:a: Adopting automatic submerged-arc welding technologyb: All of the welding will be detected by the ultrasonic nondestructive testing method to ensure the welding quality and thewelding shape.c: Adopting manufacture process controlling system on the quality, every manufacture process, manufacture date, etc.d: Equipped with anti-explosion device, safety valves, emergency valves, pressure and temperature meters, as well as the alarmingsystem. 3. Environmental-friendly:a: Emission Standard: Adopting special gas scrubbers to remove acid gas and dust from smokeb: Smell during operation: Fully enclosed during the operationc: Water pollution: No pollution at all.d: Solid pollution: the solid after pyrolysis is the crude carbon black and steel wires which can be deep-processed or solddirectly with its value.WorkshopCertificationsShipping & PackingOur service1.Quality warranty period: One year warranty for the main reactor of pyrolysis machinesand lifetime maintenance for complete set of machines.2.Our company sends engineers for installation and commissioning in buyer's site including the training of skills of buyer'sworkers on operation, maintenance, etc.3. Supply layout according to buyer's workshop and land, civil works information, operation manuals, etc. to the buyer.4. For the damage caused by the users, our company provides the parts and accessories with cost price.5. Our factory supplies the wearing parts with the cost price to clients.
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