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Scrap Tyre Waste Rubber Recycling Continuous Pyrolysis Plant 50tpd1
Rubber MachineryContinuous Pyrolysis PlantTyre Pyrolysis Plant
Hunan Benji Environmental Energy Technology Co., Ltd.
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Product Description Scrap Tyre Waste Rubber Recycling Machine Continuous Pyrolysis Plant 50TPDMost Advanced Tyre Pyrolysis Plant 1 SetApplication:Waste tyre to oilAdvantages:full auto,continuous production,save labour and energy,environmentalModel#: BJ &1.6m*13m*2 reactorsCapacity:50TPD2.Process Flow Diagram1.Our pyrolysis plant has auto feeding system. The material goes from underground to the feeder and then goesinto reactor,or you can use wind-feeding system,both of which is automatic operation.And no flying dust inworkshop at all.2.We have energy saving technology:the fuel is heated at the bottom of the reactor indirectly (flame towardsto the ground),with 8 burners evenly installed on the reactor,which can transfers heat energy equally to thereactor all around in 360 degree,so that materials in side of reactor could be pyrolysed equally andcompletely.3.At present, the biggest problem for continuous production of rotary reactor is thicken coking which will beformed continuously when feeding materials are affected by high temperature in the reactor, which must becleaned before rerunning next time, but also damages the equipment times by times.While we have goodtechnology of anti-forming of coke in the reactor to ensure the continuous feeding and pyrolysis process, toavoid the cleaning job inside of the reactor, so that will greatly extend the life of the equipment and alsoincrease production efficiency.4.During heating process, the reactor will rotate automatically and slowly,regularly 3mins per round, thematerial will pyrolysis completely after from one end to the other end.And the carbon black quality are muchbetter. The elongation rate of CB from our system is much lower than other continuous plants and batchplants. And its toluene transmittance is not less than 95%,its granulation rate also nice around 85-90%.5.The syn gas generated from our system will be re-used to support continuous heating. The fully continuoussystem even dose not need any extra fuel once the system starts up. Because the syn gas will be far enoughfor the heating purpose. It will save much of the fuel cost. 6,High oil yield technology.Generally,there is still big quantity of rest syn gas after burning,we havetechnology to convert syn gas into fuel oil again,thus it will increase the oil yield rate to 42-48% (regularrate around 40% only).7.Oil distillation device integrated our system,fuel oil are primary distilled,there are 3 outlets ofdistilled oil. They are heavy oil with color brown,medium oil with color orange and light oil with colortransparent.8.With our special soft sealing technology,the whole pyrolysis plant is totally air tight without leakageproblem. So there is no harmful gas or odor coming out from the system. And the system has automaticdepressur-ization valve,so the pressure inside of the reactor wont never be dangerous.9.Muti-graded discharging system with water jacked promise low temperature while discharging.All the carbonblack is discharged by 3 grades,from the last grade,CB final temperature less than 60oC,which can be packedin bags directly and no possibility of fire danger . So the whole workshop will be tidy and clean.10. We use water pools for cooling only (not N2).The water are used circularly from equipment into pool,whichis totally eco-friendly and also will save a lot of cost per day.11.Once start to first operation,it can continuously working for 8000hours. But we suggest 3 months a stopfor regular check or maintenance at least. Unlike the batch plant,which need to heat and cooling down thereactor everyday,the plant easy to be broken because of heating and cooling,batch plant also verydangerous,explosion accident happens every year.So fully continuous plants are safe and service life muchlonger than batch plant. 12. All of our system has passed the ISO,SGS and CE certificates.
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