CIPDB › China Industry › Metallurgy, Mineral & Energy › Wear Resistant Material
High Wear Resistant Silicon Carbide Rubber Embedded Tiles1
Wear Resistant Material"TilesWear Rectangle Tiles
ZIBO QIMINGXING NEW MATERIAL INCORPORATED CO., LTD.
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Product Description Silicon Carbide Tiles Embeded in Rubber For High Wear Resistance Product Description n aggressive industrial applications, equipment where high impact , high abrasion inevitably suffer mechanical attack, chemical attack, corrosion, or by a combination of these three modes.Ultraming Ceramics can offer various of ceramic liner plate for customer's abrading environment. Composite ceramic wear liner is intended for the toughest applications with very high materials. when a combination of extreme wear and impact resistance ans long wear life is needed , Ultraming offer composite ceramic wear liner with large and hard ceramic bricks vulcanized into a matrix of wear resistant rubber .due to its elastic properties the rubber acts as a dampener. It makes it possible to use this product in applications with a lot of impact without the risk of crushing the ceramic bricks . 2.Product features:> High hardness > Superior abrasion and impact resistance > Corrosion and chemical resistance > Light weight > Easy installation by epoxy resin or bolt > Improve your working environment-noise, vibration and safety3. The alumina ceramic tiles for vulcanization including:- Square tile: 10x10x2~10mm, 17.5x17.5x2~15mm, 20x20x2~15mm, 33x33x7~25mm, etc.- Ceramic Plate: 100x100x6~50mm, 150x100x6~50mm, etc.- Hexagonal tile: S12xT3~20mm, S19xT6-25mm- Ceramic Block: 40x40x40mm, 32x32x22mm, 38x38x38mm,etc.- Ceramic Cylinder/rod: 6x6mm,15x15mm,20x20mm, 31x31mm , 40x40mm,50x50mm etc.4. The main benefits of the ceramic rubber composites:- Excellent wear resitance- Excellent anti-impact due the elastic property of the rubber- Easy to be installation and then reduce downtime- Reduce the sould pollution.5. Applicatiion of equipments- Bins- Feeders- Chutes- Bunkers- Storages S.No.MaterialAttributes Properties1Ceramic TilesMaterialSilicon carbide, 92%, 95%, T95%,96%, ZTA2RubberComponentnatural rubber, nitrile-butadiene rubber ,Flame Retardant ,othersDensity~1.4g/cm3Tensile strength at break≥10.6MpaElongation at break ≥350%Shore Hardness45-65Adhesive between tile and rubber≥3.8 MpaAdhesive between rubber and equipment≥3.5 MpaThermal conductivity.(normal temperature)2w/m·kAging period≥15 YearsWorking temperature-50oC - 200oC3Steel plateMaterialQ235ADensity7.85g/cm3Thickness5-6mm4AdhesiveAppearance Brown glutinous liquid Solid content 20±3%Viscosity≥2.5 MpaPeel strength 48h N/2.5cm≥120Compressive strength≥850 MpaWorking temperature-20oC - 100oC Whole Plate (mm)150x300, 300x300, 450x000, 500x500, 600x450 etc.Ceramic Size (mm)Square Tile: 10x10, 20x20, 33x33, 50x50, 100x100, 150x100,etc.Hexagonal Tile: 12x3, 12x6, 19x7, 19x12.5, 19x25,etc.Locking block with lock and groove: 38x38, 40x40, 30x30,etc.Dimple Tile: 20x20 with 5 dimples, 20x30 with 18 dimples, 20x30 with 13 dimples, 20x20 with 1 semi-spherical surfaceCeramic Thickness (mm)3-75mmAlloy Steel Size (mm)Thickness: 3-10mmRubber Thickness (mm)Depends on the impact stress expected.Rubber wear liner size: 500*500*6mm,500*500*8mm,500*500*10mm,500*500*12mmCeramic: Square tiles 17.5*17.5mm or 20*20mm 92 Alumina Ceramic LinersWEAR PLATE BACKING MATERIALSMild Steel Backing PlateAl2O3:≥92%Density:≥3.6g/cm3Porosity:<0.25compressive strength:≥1050MpaRockwell Hardness ≥85.5HRAVickers Hardness Hv20: ≥1050MpaFracture Toughness(KIC): ≥3.7MPa.m1/2Bending strength: ≥220MpaWear Volume:≤0.25cm3Appearance: whiteRubber:NaturalTensile strength(TSB):≥15MpaShore A Hardness: 55-60Thermal conductivity.(normal temperature): 2w/m·kAdhesive between Ceramic and rubber: 3.8MpaElongation: 468%Resilience:0.65 Steel: Q235A or Q235B Q235A: C 0.14-0.22% Mn 0.30-0.65% Si≤0.30 S≤0.050 P≤0.045Q235B: C 0.12-0.20% Mn 0.30-0.670% Si≤0.30 S≤0.045 P≤0.045 Ceramic rubber mats offer good protection to wear areas, which is manufactured by rubber or polyurethane,alumina ceramic tiles and steel backing plate through hot vulcanizing process. Features of ceramic rubber composite liner: ? high alumina ceramic offers excellent wear resistant. ? rubber layer prevents ceramic tiles breakage. ? available with stud bolt and weldable installation methods or CN bonding layer ? various shape and size of ceramic, bricks, cylindrical, etc. ? rich experiences and strict QC ensures high quality.Applications:Pipes and tanksDeflectorsLaundersSpill Face Sloping Walls&Loading ChutesBins&HoppersMill feed components Detailed PhotosMineral Processing equipment operates in some of the harshest and remote locations. It is crucial to the Mineral Processing industries that this equipment continues to operate efficiently and its lifecycle is maximized to minimize downtime. By appropriately protecting equipment from the extreme wear caused by the high speed and flow rates of ore when processed as a slurry ensures better equipment longevity. The slurry is highly abrasive and can not only cause wear damage to wet processing equipment but also with the inclusion of chemicals and heat, there is a constant risk of corrosion and dangerous leakage.Wear Protection ceramic Linings are used throughout Mineral Processing to protect the steel surfaces of equipment from wear and corrosion. They are used on a range of equipment including pipes, tanks, chutes, pumps, flotation cells, thickeners, launders, and feed spouts or chutes. Packaging & Shipping Company Profile 1. Established in 1997,20 years experience in wear solutions products.2. The factory is under expanding, the total construction area is 50,000 sqm.3.ISO9001:2000 certified,over 260 staffs.4. Three Own-designed production lines, the ball mils are own produced. Picture of workshop productionThe company specializes in the production of HC series wear-resistant ceramic liners(alumina ball, zirconium silicate ball, zirconia toughed alumina ball, zirconium ball), agate ball, polyurethane ball, 92/T95/ZTA wear-resistant ceramic liner (alumina liner, zirconium toughed aluminum composite liner, zirconia plate), three-in-one,Two-in-one vulcanized ceramic runner sheet,ceramic mending compound, ceramic lining cyclone, ceramic lining pipe. Certifications Product You May Like FAQFAQQ: What is your experience in your products?A: We have 25years experience in this industry line. We are professional manufacturer in this area. Q: What is your MOQ?A: The MOQ is different as per different products. Q: Can you accept small quantity sample order before production?A: Yes, we can offer Free sample for your testing first.Q: Can you provide free sample?A: Yes, within 1kg. Q: What is your production time?A: We have large stock for standard products. Normally within 7-10days after receipt the deposit. Q: What are your payment terms?A: T/T, L/C, Western Union
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