IPDB › China Industry › Industrial Equipment & Components › Welding Equipment
Customizable Automatic Welding Machine for LPG Gas Cylinder Handle1
Welding Equipment, LPG Gas Cylinder Handle, Automatic Handle Welding
Jiangsu Far East Universal Equipment Co., Ltd
Preview:
Product Description 1. Equipment OverviewThe liquefied petroleum gas cylinder shield welding equipment is a highly efficient and specialized device specifically designed for the automatic welding of LPG cylinder shields and cylinder bodies. This equipment adopts advanced welding technology and intelligent control system to ensure stable and reliable welding quality, meeting the requirements of relevant standards such as GB/T 5842-2023 "Liquefied Petroleum Gas Cylinders" and ISO 22991, and is suitable for large-scale industrial production.________________________________________2. Equipment Structure and compositionThis device is mainly composed of the following core modules:1. Frame and transmission systemThe equipment adopts a high-strength steel structure frame to ensure stable operation and strong anti-vibration ability.It is equipped with a high-precision rotating mechanism driven by a servo motor, which enables the gas cylinder to rotate at a uniform speed and ensures the uniformity of welding.2. Clamping positioning systemPneumatic/hydraulic fixtures are adopted to adapt to different specifications of gas cylinders (15kg, 50kg, etc.), ensuring that the protective cover is precisely aligned with the cylinder body (error ≤±0.15mm).Fixtures can be configured according to the specifications of the gas cylinders. By changing the fixtures, various specifications of gas cylinders and protective covers can be welded universally.3. Welding systemWelding methods: MIG (Metal Inert Gas Welding), MAG (Active Gas Welding) or TIG (Tungsten Inert Gas Welding) are available for selection. It is suitable for welding carbon steel (Q235B) or stainless steel (304) shields.Welding power supply: Digital inverter welding machine is adopted, with stable output. It can precisely control the current (100-350A), voltage (18-32V) and wire feeding speed (2-12m/min).o welding torch mechanism: Equipped with an air-cooled welding torch, it supports multi-angle adjustment to ensure full coverage of the weld seam.4. Automated control systemo PLC+ touch screen: It realizes the storage of welding parameters, program invocation and fault diagnosis, and supports the switching of multiple sets of formulas.Human-machine Interface (HMI) : Visual operation panel, which displays real-time data such as welding speed, temperature, and gas flow rate.5. Safety and Environmental Protection systemso gas protection: Equipped with a high-precision flowmeter to ensure a constant ratio of Ar/CO2 mixed gas (typically 80%Ar+20%CO2), preventing weld oxidation.Safety protection: Protective covers, emergency stop buttons and leakage protection are installed to avoid operational risks.________________________________________3. Workflow1. Feeding and positioning: The gas cylinder and the protective cover are placed on the fixture manually or by a mechanical hand, and the system automatically clamps and corrects the position.2. Welding execution: The PLC controls the start of the welding torch, and the cylinder rotates at a constant speed to complete the circumferential seam welding between the shield and the cylinder body (single or multiple welds).3. Cooling inspection: After the welding is completed, automatic air blowing cooling is carried out, and a preliminary appearance inspection (such as weld height and continuity) is conducted.4. Material cutting and sorting: Qualified products flow into the next process, while unqualified products are marked and enter the rework process.________________________________________4. Technical parametersProject parametersApplicable to standard LPG cylinders with specifications ranging from 3KG to 50KG, etcWelding speed: 200-600mm/min (adjustable)Welding thickness: 2-6mm (shield and bottle body)Power input: 380V/50Hz, three-phase five-wire systemEquipment power: 0.55KW (depending on the welding process)Production efficiency: 50-100 pieces per hour (depending on weld requirements)________________________________________5. Quality Assurance? Weld seam inspection: Through X-ray flaw detection (RT) or ultrasonic testing (UT), ensure there are no defects such as pores, slag inclusions, or incomplete fusion.? Strength test: Tensile tests are conducted by sampling. The tensile strength of the weld seam should be ≥ 90% of the base material.? Air tightness test: Helium mass spectrometry leak detection or hydrostatic test, leakage rate ≤0.1Pa·m3/s.________________________________________6. Application Scenarios? LPG cylinder manufacturing plant: Used for welding new cylinder guards.? Cylinder inspection station: Shield replacement or repair welding.? Special container production: Suitable for other metal containers that require circular welding.________________________________________7. Optional configuration? Robot welding unit: Upgraded to a six-axis robot collaboration to achieve synchronous welding at multiple stations.? Laser weld seam tracking system: Real-time correction of the welding path to enhance the accuracy of complex structures.? Remote monitoring: Connect to the MES system to achieve cloud-based management of production data.Customized servicePersonalized solutions can be provided based on customer demands. Specific parameters and functions can be adjusted according to the actual equipment configuration to meet the process requirements of different customers. Product ParametersMain technical parameter1.Electric currentAC380V + N 2.Motor power0.55KW3.Cylinder pressure0.5~0.7MpaCompany Profile Our Factory Our Team Certifications Packaging & Shipping FAQ Q1: Do I need to pay deposit when contract is done?Yes, 30% deposit. Delivery time within 20~50days after deposit payment.Q2: Can you provide OEM service?Yes, we can. We can print or engrave your logo on products.Q3: How can I contact you?Please contact us by Email, Whatsapp and Phone, also warmly welcome you to visit our company at your convenience.Q4: How to guarantee your quality?1.Strictly control the production process to ensure that every step meets the standards.2. Conduct regular quality inspection to find and solve problems in time.3. Strengthen staff training, improve operation standards and quality awareness.4. Use high-quality raw materials to ensure product quality from the source.5. Establish a sound feedback mechanism to continuously optimize products.Q5:Can you do different countries market?Of course we can. We export to Southeast Asia, the Middle East and Africa and other more than 40 countries and regions.Q6:How about the shipping and shipping fee?We can deliver it to your nearest port through different modes of transportation. And the shipping fee depends on your location.Q7:What's your advantage?We have a strong technical force and advanced production equipment, has passed the ISO9001:2000 international quality management system certification, obtained the certification and honor of the measurement qualification verification unit, contract-abiding and trustworthy enterprises, key industrial enterprises and high-tech enterprises, and has won more than 20 invention patents, 15 authorized patents, 2 software Copyrights. Over the years, on the basis of advanced technology at home and abroad, we have researched and developed various products with stable performance, good quality, safety and reliability. At the same time, it can be customized according to the needs of users, develop products suitable for different national markets, products sell well in the country and Southeast Asia, the Middle East and Africa and other more than 40 countries and regions, with professional technology to create high-quality products, and provide professional pre-sales consulting and after-sales service.Q8:What services do you offer?We can customize the LPG cylinder production equipment according to your requirements, Our factory technicians are responsible for guiding installation and commissioning of the whole set of equipment to ensure that each process can operate normally.
Purchasing Agent
Note: Send your message to supplier or manufacturer.
Welcome to our Professional and comprehensive procurement services...
Message:
OK ! We suggest you detail your product requirements and company information here.
Enter between 20 to 4,000 characters.
Your inquiry content must be between 20 to 4000 characters.