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Hot Product Efficient Stable Ring Seam Welding Equipment for Water Heater Liner1
Welding Equipment, Ring Seam Welding Equipment, Efficient Stable Welding Equipment
Guangdong Zhenfulong Machinery Equipment Co., Ltd.
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Product DescriptionRing Seam Welding EquipmentThis ring seam welding machine is a horizontal structure, with automatic feeding function, the main rotating power is servo-driven, the clamping power is pneumatic; the equipment mould is a special mould, the corresponding mould needs to be replaced manually when the diameter is switched. Welding is done by robots (two robots), equipped with automatic gun cleaner.Specialised machine considering the harsh working environment, the length of the workpiece is switched by manual adjustment of the handwheel for adjustment (according to the specific design of the motor may be used for adjustment), the adjustment position is designed for digital display, to ensure the accuracy of the corresponding position of different models of products to ensure that the robot welds the position of the error-free.No.ItemUnitParameterRemarks1Applicable Diametermm?190 - ?410-2Total Length of Inner Tank Cylinderminmm450-maxmm800-3Thickness of Original Platemm1.5 - 2.0-4Strength of Original PlateMPa≤250-5Total Installed Capacity of the MachinekW3-6Overall DimensionsmAbout 3.2×1.8×1.5Length × Width × Height7WeightTon2.5-8Production Cycles/pcsAbout 55Diameter 3409Number of Personnel EquippedPCS0-1. Which manual operations can automation equipment replace?Mainly replaces highly repetitive, precision-demanding, labor-intensive, or hazardous operations such as assembly, welding, material handling, sorting, packaging, and inspection. Particularly suitable for electronics, automotive, food, pharmaceuticals, and similar industries. 2. What levels of precision and efficiency can the equipment achieve?Precision varies by equipment type. For example, precision assembly equipment can achieve repeat position accuracy of ±0.01mm, while welding robots achieve path accuracy of ±0.1mm. Efficiency is typically 3-10 times higher than manual labor and supports 24/7 operation, depending on production scenarios. 3. Does the equipment support flexible production (multi-variety, small-batch switching)?Modern automation equipment (e.g., robots, smart production lines) often supports flexibility. Quick changeovers for diverse products are achieved through programming or fixture replacement, meeting customized production needs. 4. Can we directly install automation equipment into our existing production line?Requires evaluation of current line layout, processes, and product characteristics. Most scenarios allow customization for compatibility, though complex cases may require partial line modifications. 5. What skill level is required to operate the equipment?Basic operations (startup, shutdown, daily checks) require minimal training. Programming and maintenance need professionals, but enterprises can opt for training services or supplier-provided technical support. 6. What is the typical payback period for automation upgrades?Usually 1-3 years, depending on equipment investment, labor cost savings, and productivity gains. Labor-intensive industries or high-capacity enterprises experience shorter payback cycles. 7. What is the warranty period, and what after-sales services are provided?Standard warranty is 1-2 years, extendable for core components. Services include installation, troubleshooting, spare parts replacement, and remote support; some suppliers offer regular maintenance. 8. What is the response time for equipment failures?Reputable suppliers commit to 24-hour response; local service points provide on-site repair within 48 hours. Remote diagnosis is prioritized for remote areas before dispatching engineers. 9. Do you provide equipment upgrades or re-engineering services?Most suppliers support upgrades (software updates, feature expansions). If production needs significantly change, re-engineering or retrofitting based on new process requirements is available. 10. Is automation equipment more energy-intensive than manual labor?Initial energy consumption may increase due to machine operation, but long-term comprehensive energy use (including labor and material waste) decreases through efficiency gains and defect reduction. Aligns with energy-saving trends. 11. Is automation suitable for small-to-medium enterprises (SMEs)?Yes. Cost-effective solutions (e.g., compact robots, modular equipment) now exist for SMEs, with lower upfront investment. Significantly enhances production stability, especially for enterprises with steady order volumes.
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