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Heavy Duty Large Pipe Pressure Vessel and Cylinder Rotator1
Welding Equipment, Pipe Rotator, Vessel Rotator
Changzhou Yuanzhipeng Intelligent Technology Co., Ltd
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Product Description ApplicationHere are the most common application scenarios for welding turning rolls & welding rotator:1.Pipe WeldingApplication Description: Used to rotate pipes for circumferential welding.Industries:Oil and gas (e.g., oil pipelines, natural gas pipelines)Chemical (e.g., process pipelines)Construction (e.g., water supply and drainage pipelines)Advantages: Ensures uniform welding and improves welding quality and efficiency.2. Pressure Vessel ManufacturingApplication Description: Used to rotate cylindrical or tank bodies for longitudinal and circumferential welding.Industries:Boiler manufacturingStorage tank manufacturing (e.g., liquefied gas tanks, chemical storage tanks)Advantages: Suitable for welding small to medium-sized vessels with flexible operation. 3. Steel Structure Manufacturing Application Description: Used to rotate large steel structural components, such as bridge parts and towers.Industries:Bridge engineeringBuilding steel structuresAdvantages: Improves welding precision and reduces manual operation difficulty.4. ShipbuildingApplication Description: Used to rotate ship components, such as pipes and cylindrical bodies.Industries:ShipyardsShip repairAdvantages: Suitable for welding and assembling small to medium-sized ship components.5. Machinery ManufacturingApplication Description: Used to rotate mechanical parts, such as shafts and rollers.Industries:Engineering machineryMining machineryAgricultural machineryAdvantages: Enhances welding efficiency and ensures the quality of welded parts.6. Wind Power Equipment ManufacturingApplication Description: Used to rotate wind turbine towers or other components.Industries:Wind power equipment manufacturingAdvantages: Suitable for welding and assembling small to medium-sized towers.7. Maintenance and RepairApplication Description: Used to repair or maintain pipes, cylindrical bodies, and other equipment.Industries:Equipment repairFactory maintenanceAdvantages: Portable and flexible, ideal for on-site repairs.Education and TrainingApplication Description: Used for welding training or teaching demonstrations.ndustries:Vocational schoolsWelding training centersAdvantages: Simple operation, suitable for beginners.Other ApplicationsSpraying and Inspection: Used to rotate workpieces for spraying or non-destructive testing (e.g., ultrasonic testing, X-ray testing).Assembly: Used to rotate workpieces for assembly operations.Parameters ModelLoading Capacity (T)Metal RollerPU/Rubber RollerWorkpiece DiameterMotor power(kw)Linear speed (m/h)Speed Adjust ModeDiameter (mm)Width (mm)Diameter (mm)Width (mm)Minimum (mm)Maximum (mm)HGK-22//?20080?150?20002*0.186-60 m/hAc frequency conversion steplessHGK-55?24420?250100?250?25002*0.37HGK-1010?29425?300120?300?32002*0.55HGK-2020?34440?350120?450?45002*1.1HGK-4040?39450?400120?500?50002*1.5HGK-6060?44450?450120?500?50002*2.2HGK-8080?49460?500120?800?60002*3HGK-100100?49480?500120?800?60002*3HGK-100100?500200//?800?60002*3HGK-160160?600200//?800?60002*4HGK-200200?700250//?800?65002*4HGK-250250?700250//?800?65002*5.5HGK-300300?800300//?800?65002*5.5HGK-500500?800350//?1000?80002*7.5HGK-800800?900400//?1000?80002*11HGK-12001200?1000480//?1000?80002*15Other ModelSupport customization according to customer needsConventional Adjustable Welding RotatorIt is mainly used for welding, installation and polishing of cylinders in wind power, pressure vessel, petrochemical, pipeline, steel structure, boiler, shipyard, nuclear power and other industries.Use reserved bolt hole or screw to adjust the center distance of roller group to adapt to the change of workpiece diameter.Steel-rubber combination roller, large bearing capacity, strong driving capacity.Equipped inverter stepless speed regulation, wide speed range, high precision, large starting torque.The roller drive adopts AC frequency conversion technology to achieve stepless speed regulation, and the remote control box can digitally display the rotation speed of the workpiece, which is eye-catching and intuitive.HGK series adjustable welding rotator is widely used in boiler, pressure vessel, petroleum, chemical, machinery and other manufacturing industries, drum and other cylindrical components of the inner and outer longitudinal seam and inner and outer ring seam automatic welding or polishing. It has advanced structure, complete functions and easy operation, and plays a reliable guarantee role in improving product quality. FeaturesPolyurethane is an emerging organic polymer material, known as the "fifth plastic", with good oil resistance, toughness, wear resistance, and aging resistance. The polyurethane rollers used in our roller racks are cast from imported polyurethane. Compared with ordinary rubber, they have higher mechanical strength (2 to 3 times that of natural rubber), excellent wear resistance (5 to 10 times that of natural rubber), outstanding compression resistance, and high elasticity at high hardness (a feature not found in other rubbers), and are particularly suitable for welding of wind tower production lines and stainless steel cylinders.The roller bearing adopts aligning roller bearing, which has the characteristics of strong bearing capacity and impact resistance.All shaft parts have been tempered, and gear parts have been tempered and quenched.The welding base is formed by plate welding and destressed, with sufficient strength to ensure long-term use.All shaft holes are processed by CNC boring machines, and the transmission gear accuracy is level 7 to ensure dimensional accuracy.The electric control system consists of a control box and a hand control box. The control box and the active roller frame are separated by a connecting power cord to avoid damage due to operating errors; the connection line between the control box and the hand control box uses an ultra-soft multi-wire cable to ensure safe use.Why Choose us1.Professional team and technicians, one-stop design and production.2.Reasonable design and solid materials.Stable quality and operation, longer service life.3.Multiple production lines with sufficient production capacity to quickly complete order requirements.5.Mass production, factory direct with competitive prices.6.Flexible logistics solutions, professional packaging and shipping.7.Rich case experience ,support customization.8.The concept of company "Customer demand first, product quality and business reputation first." Focus on long-term customer relationships.Warranty and after-sales*Free warranty for one year (limited to product manufacturing quality problems).*Provide long-term online free technical consulting services for equipment.*Free of charge to provide customers with welding process consulting services.*Support engineers to perform on-site installation and maintenance, but customers are required to bear the engineer fees and travel expenses separately.*Professional team and installation. Fast logistics solutions and rich product range*Batch production, high production capacity, fast order completion.*Heavy equipment production capacity and experience, rich case accumulation, can customize a variety of models, one-stop technical solution design and manufacturing.Abut us: Resize welding machinery is funded as Wuxi Yuanpeng Machinery in 2003, situated at the beautiful scenic Tai Lake -a land of plenty in City Wuxi, with more than 20 years experience in welding machinery manufacturing and solution providing. We are specially engaged in the production of equipments such as automatic welding center, turning roller, welding rotator, welding positioner, laser processing equipments etc.
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