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Automatic Car Machines for Polyurethane Gasket Production Equipment1
Air Filter Making MachineAutomatic MachinesPolyurethane Gasket Machines
Yongjia Polyurethane Co., Ltd.
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Product Description Product DescriptionAs an integral component of internal combustion machinery, the air filter is absolutely essential. With the automobile industry's rapid advancement, the demand for efficient air filters has skyrocketed. Our cutting-edge Automatic Car Machines for Polyurethane Gasket Production Equipment are engineered to meet these demands with unparalleled precision. Utilizing innovative microporous elastomer polyether technology, our low-density air filters are extensively adopted in the automotive sector. Yongjia Polyurethane Co., Ltd. has meticulously developed a state-of-the-art filter gasket pouring machine characterized by its user-friendly operation, effortless maintenance, and exceptional automation. Its performance is not only stable, but it sets new standards in durability and efficiency, offering an unmatched solution in the market.Product ParametersSpecifications of Sealing Strip Casting Machine: 1. Crafted with a high-precision metering pump, this device ensures metering precision with an impeccable error margin of no more than ±0.5%. 2. Features an advanced, drip-proof material mixing apparatus that ensures raw materials are dispensed in perfect synchronization, achieving a harmoniously even mix. 3. Equipped with an automated control mechanism for the mixing head, it efficiently times material notes and performs automatic cleaning with air-drying capabilities. 4. The integration of PLC, a user-friendly touch screen interface, and a sophisticated servo system enhances the control of the casting equipment, enabling it to follow programmed tracks with pinpoint accuracy. This allows for automatic pouring of uniquely shaped products such as round, square, and specialized forms, ensuring remarkable efficiency and dependable performance. 5. Additional features include automatic feeding, an alarm for loading, and a host of functionalities like automatic cycles and mixing downtime management. Technical Parameters of Sealing Strip Casting Machine: Application: This fully automatic filter gasket foaming machine is extensively utilized in the production of automobile and industrial filters, as well as home-use filters. Its array of benefits includes high repeat injection precision, uniform mixing, consistent stability, user-friendly operations, and exceptional production efficiency, making it an indispensable asset in any production environment.ModelFlowProportionMaximum working stroke XXYYJpu2-lq300-w11-8g/s100:25-40300*300YJpu2-lq500-w23-18g/s100:25-40500*500ProjectThe machine modelPU20-1PU20-2PU20-3Always spit out quantity4 to 12 g/s8-30 grams/SEC.17-60 grams/SEC.The largest processing size Length x width400×300mm500×400mmRound biggest increaseThe diameter of350mm500mm500mmThe total power10KWThe power supply380VThe compressed air≥0.6MPaThe machine weighs550kgThe nose mixed speed6000 r/minMixed wayDynamic hybridContainer volume40L-150LHybrid rangeB:A=25-50:100Measuring accuracy±0.5%PackagingSize4100*1250*2300(mm)Weight1.2 TPackaging DetailsThe normal package is wooden box(Size: 4600*1500*2600). If export to european countries,the wooden box will be fumigated.If container is too tigher,we will use pe film for packing or pack it according to customers special request.CertificationsPackaging & ShippingTypically, our exceptional packaging solution involves a sturdy wooden box (Size: L*W*H), ensuring the utmost protection for your investment. When exporting to European countries, rest assured that the wooden box is meticulously fumigated for compliance and safety. In instances where space within the container is limited, we adapt by employing durable PE film for wrapping, or we customize packaging based on your unique requirements. Our polyurethane foam spray machine offers the flexibility of both sea and air transportation. For high/low pressure foam machines and larger pieces of equipment, robust sea transportation is exclusively utilized. Additionally, for smaller machine components such as the spray gun and mixing head, express delivery offers a swift and convenient alternative.Installation InstructionsAbsolutely, we offer comprehensive video technical support to ensure seamless installation and operation. Should your company have an engineer, we warmly invite them to visit our facility where we will provide hands-on installation guidance, commissioning, and in-depth training. Moreover, our skilled engineers are also ready and willing to travel globally to provide on-site service for your machinery needs.Our AdvantagesAt Yongjia Polyurethane Co., Ltd., we take immense pride in our unparalleled expertise and dynamic team. Our proficient team comprises seasoned professionals including mechanical engineers, chemical engineers, and process engineers, each boasting over a decade of hands-on experience in the innovative world of polyurethane (PU) foam. In addition to our technical expertise, our dedicated and vibrant sales team brings youthful energy, relentless effort, and valuable experience to the table. We are fully equipped and eager to cater to all of your demands, whether it be PU foam products, PU molds, or state-of-the-art PU foam machinery. Let us be your trusted partner in achieving excellence in all things polyurethane.After Sales Service1. Experience unparalleled consultation as our professionals guide you with patience to discover the most suitable solutions for your needs. 2. Engage in detailed discussions covering technical specifications, machine configurations, pricing, payment terms, and precise delivery timelines. 3. Benefit from robust production schedule oversight and quality assurance, keeping you updated with every significant detail. 4. Enjoy complimentary training at our facility during machine inspections, or receive comprehensive photos and videos of your machine and packaging for your approval before dispatch. 5. Expect expedited and secure shipping tailored to your specifications, inclusive of booking, container loading, and all necessary documentation. 6. Access unparalleled technical support through convenient online communication or, when needed, on-site assistance by our skilled technicians. 7. Relish peace of mind with a complimentary parts supply during the one-year warranty, followed by cost-effective parts provision thereafter. 8. Receive an accessory box at no additional cost, enhancing your operational experience. 9. Explore customized development solutions for raw material formulations, driving your innovation and excellence. 10. For factory visits, rest assured with our seamless arrangements including airport pickups, ensuring your comfort and convenience.Company ProfileYongjia Polyurethane Co., Ltd. is a trailblazing force in the PU industry, renowned for its professional machinery manufacturing and innovation. Established in 2013, our expansive facility spans over 10,000 square meters, positioning us at the cutting edge of polyurethane technology in China. Our diverse product portfolio includes high-pressure pouring machines, low-pressure foaming machines, PU spraying foam machines, and PU elastomer casting machines. We pride ourselves on our ability to tailor production lines to meet our clients' unique demands. In the flexible foam system, our expertise shines with custom lines such as the PU shoe/sole/insole production line in Egypt, the anti-fatigue mat production line in India, the memory pillow production line in Albania, the elastic ball production line in Mexico, and the car seat and cushion production line in Morocco. Additionally, we manufacture the PU slow rebound ear plugs line in India. Within the rigid foam system, we craft the PU decorative molding crown cornice line in Saudi Arabia, the float trowel making lines in Saudi Arabia and Pakistan, the cold storage panel production line in Uzbekistan, and the sandwich panel production line in Iraq. Our elastomer line offerings include the forklift wheel casting line and the coal sieve screen select line in Russia. With a commitment to innovation and precision, we continue to lead in delivering tailored solutions that meet the evolving demands of the market.FAQQ: Are you factory or trading company?A: We are professional factory in PU industry with more than 10 years experience, covering high pressure pouring machine, low pressure foaming machine, PU spraying foam machine, PU elastomer casting machine and production line.Q: Where is your factory?A: Our Factory is located in Wuxi city, Jiangsu Province.Q: How can I get to your factory?A: By air: You can take a plane to WUXI airport from China, if you fly from Korea, Japan, USA, Singapore, Taiwan, Thailand you can directly fly to us. By Train: You can stop at WUXI station, Not WUXI EAST station.Q: Do you provide pick-up service?A: Yes, of course. If you are in Wuxi airport or station, we can arrange a special car to pick you up directly to our factory.Q: What is the PU raw material used with this polyurethane/polyurea foam casting machine?A: Polyurethane which has two components polyol and isocyanate (poly and iso/mdi). Polyurea also can be used which helps to waterproofing and Anticorrosion and rust prevention. Polyurethane can be divided into two kinds, flexible foam and rigid foam. And flexible foam or rigid foam also has two kinds, open cell foam and closed cell foam.Q: If I need to develop a special PU raw material formula solution based on my product, can you provide it?A: Yes, we can. We have technical team of chemical engineers and process engineers, all of whom have more than 20 years of experience in PU industry. We can independently develop raw material solution like polyurethane rigid foam, polyurethane flexible foam, polyurethane integral skin foam and polyurea to meet customer's requirements.Q: What is the application of PU foam machine?A: PU polyurethane foam injection molding machine includes high pressure machine and low pressure machine, etc. They can make PU rigid foam products like PU crown molding, PU bed sets, PU plastering float, PU coldroom panel;PU flexible foam products like car seat cushion and car headsets, memory foam pillow, slow rebound ear plugs, PU stress ball and kids toy. Polyurethane PU elastomer machines produce elastomeric products. PU elastomer products like forklift wheel, rollers, sieve screen and so on. You need to tell us specific machine application and budget, to spray or cast, then we can recommend suitable machine for you.Q: How long is your polyurethane foam casting machine warranty?A: 1 year. Within one year, if it is not man-made damage, we will provide free replacement parts, but the shipping cost needs to be paid by the customer.Q: How to solve the polyurethane foaming machine failure?A: For PU spraying machine: If there are quality problems with accessories during the one-year warranty period, we can provide replacement parts for free. If there are operations or other problems, you can send photos or videos to us, we will consult our engineers to help you solve the problem. For high/low pressure foam dispensing machine, elastomer casting machine and other production line: our machine all have remote maintenance and diagnosis function. You can also send us pictures or videos, our engineers can help to solve the problems via pictures and videos.Q: What if I don't install it after I get the polyurethane pouring machine? Do you offer installation services?A: Yes, we supply video technical support. If your company has engineer, you can come to our factory, we will provide field installation, commissioning and training. Of course, our engineers are available to service machinery overseas.Q: What is your packaging of your PU foam injection machine?A: The normal package is wooden box (Size: L*W*H). If export to European countries, the wooden box will be fumigated. If container is too tight, we will use PE film for packing or pack it according to customers' special request.Q: What transport methods do you have for your polyurethane foam making machine?A: For polyurethane foam spray machine, sea and air transportation are both available. For high/low pressure foam machine and other bigger machines, only sea transportation is accepted. But for little accessories of the machine like spray gun and mixing head, express is also ok.Q: Can I be your agent in our own country?A: We already have some agents of PU spray machine, high/low pressure foam injection machine, PU elastomer casting machine around the world like Pakistan, Malaysia, Algeria and so on, if you are interested, you can send your intentions with your company's information and personal contact details, then we will email you our requirements to check if we can cooperate.Q: How can I buy your PU foam machine and pay for the money?A: First, you can place an order in *** via L/C, T/T, D/P and other payment methods accepted by ***. Or you can pay US dollars by bank transfer, another way you can pay RMB and transfer to our RMB account.
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