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Automatic Sealing Gasket Machines for Polyurethane Car Air Filters1
Air Filter Making MachineAutomatic Sealing MachinesPolyurethane Machines
Yongjia Polyurethane Co., Ltd.
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Product Description Product DescriptionThe Air Filter: A Vital Component in Internal Combustion Machinery. As the automotive industry continues to accelerate at an unprecedented pace, innovation in filtration technology becomes imperative. Introducing our cutting-edge Automatic Sealing Gasket Machines for Polyurethane Car Air Filters, crafted specifically for the ever-evolving demands of the modern automobile industry. Utilizing advanced microporous elastomer polyether, these low-density air filters are designed to meet the highest standards of efficiency and reliability. Our pioneering filter gasket pouring machine offers unmatched simplicity in operation, ensuring ease of maintenance and a seamless experience. With a high degree of automation and stable performance, our machines stand as a testament to durability and excellence, propelling automotive filtration into the future.Product ParametersSpecifications of Sealing Strip Casting Machine: 1. Equipped with a high-precision metering pump, this machine ensures metering accuracy with an impressive precision error margin of no more than ±0.5%. 2. Boasting a high-performance, drip-proof material mixing device, it ensures raw materials are accurately synchronized and mixed to perfection. 3. Features an automatic control system for mixing head material timing, automatic cleaning, and air drying, optimizing operational efficiency. 4. The advanced PLC, touch screen man-machine interface, and servo system enable precise control of equipment casting. It adeptly follows pre-set tracks, allowing for the automatic pouring of irregularly-shaped products such as round, square, and specialty forms with high efficiency and reliability. 5. Additional functionalities include automatic feeding, alarm loading, and features such as automatic cycling and mixed TouShui downtime, enhancing operational productivity. Technical Parameters of Sealing Strip Casting Machine: Application: The fully automatic filter gasket foaming machine is extensively utilized in the manufacturing of automobile and industrial filters, as well as household filters. The machine stands out for its remarkable attributes, such as high repeat injection precision, uniform mixing, stable performance, user-friendly operation, and superior production efficiency.ModelFlowProportionMaximum working stroke XXYYJpu2-lq300-w11-8g/s100:25-40300*300YJpu2-lq500-w23-18g/s100:25-40500*500ProjectThe machine modelPU20-1PU20-2PU20-3Always spit out quantity4 to 12 g/s8-30 grams/SEC.17-60 grams/SEC.The largest processing size Length x width400×300mm500×400mmRound biggest increaseThe diameter of350mm500mm500mmThe total power10KWThe power supply380VThe compressed air≥0.6MPaThe machine weighs550kgThe nose mixed speed6000 r/minMixed wayDynamic hybridContainer volume40L-150LHybrid rangeB:A=25-50:100Measuring accuracy±0.5%PackagingSize4100*1250*2300(mm)Weight1.2 TPackaging DetailsThe normal package is wooden box(Size: 4600*1500*2600). If export to european countries,the wooden box will be fumigated.If container is too tigher,we will use pe film for packing or pack it according to customers special request.CertificationsPackaging & ShippingOur standard packaging is a robust wooden box (Size: L*W*H), designed to ensure utmost safety during transit. For our esteemed European clientele, rest assured that the wooden boxes will be fumigated to meet all necessary regulations. Should space constraints arise due to a snug container, we offer the option of using PE film or adapting the packaging to your specific preferences. Our versatile polyurethane foam spray machines can be dispatched via both sea and air freight, catering to your logistical needs. For our more substantial high/low pressure foam machines, we recommend reliable sea transportation. Meanwhile, smaller machine accessories like spray guns and mixing heads can also be swiftly delivered via express shipping, ensuring timely arrival at your doorstep.Installation InstructionsAbsolutely, we offer comprehensive video technical support to ensure seamless installation and operation. Should your company have a dedicated engineer, we warmly invite them to our state-of-the-art factory. Here, they can benefit from hands-on field installation guidance, extensive commissioning, and thorough training sessions. Moreover, our expert engineers stand ready to provide exceptional service for machinery overseas, ensuring that your experience with our Automatic Sealing Gasket Machines for Polyurethane Car Air Filters is nothing short of exemplary.Our AdvantagesWe are proud to present our esteemed team at Yongjia Polyurethane Co., Ltd., which comprises seasoned professionals across multiple disciplines, including mechanical, chemical, and process engineering. Each member boasts over a decade of expertise in the dynamic world of PU foam. Complementing this, our dedicated sales team, though youthful, brings a vigorous blend of hard work and seasoned experience. We are committed to precisely fulfilling your every need, whether it be for PU foam products, bespoke PU molds, or state-of-the-art PU foam machinery.After Sales Service1. Experience unparalleled professional and patient consulting services, guiding you to the perfect solution tailored just for you. 2. Engage in detailed discussions to finalize technical specifications, tailor machine configurations to your needs, and agree on the most beneficial pricing, payment terms, and delivery schedules. 3. Benefit from our meticulous production schedule management and stringent quality controls, with timely updates keeping you informed every step of the way. 4. Enjoy complimentary training at our facility during machine inspection or receive comprehensive photo and video documentation for your approval prior to shipping. 5. Rely on our swift and secure shipping services tailored to your needs, covering everything from booking to container loading and shipping documentation. 6. Access expert technical support via email and phone, or opt for on-site assistance from our skilled technicians when needed. 7. Take advantage of our generous spare parts policy, with free parts supplied during the first year of your warranty, and continued support with original cost pricing thereafter. 8. Receive a complimentary accessory box to enhance your experience. 9. Explore innovative development solutions for your raw material formulations with our expert guidance. 10. Enjoy hassle-free factory visits, with dedicated personnel ready to welcome and assist you directly from the airport.Company ProfileYongjia Polyurethane Co., Ltd. stands as a beacon of innovation and expertise in the PU machinery sector. Established in 2013, our sprawling facility, covering over 10,000 square meters, positions us at the forefront of polyurethane technology in China. Our diverse product suite includes high-pressure pouring machines, low-pressure foaming machines, PU spraying foam machines, and PU elastomer casting machines. Beyond our standard offerings, we pride ourselves on tailoring production lines to meet our clients' unique needs. In the flexible foam system domain, we have executed projects such as PU shoe/sole/insole production lines in Egypt, anti-fatigue mat lines in India, memory pillow lines in Albania, elastic ball production lines in Mexico, and car seat and cushion lines in Morocco. Furthermore, we've developed PU slow rebound ear plug lines in India. In the rigid foam arena, our accomplishments include PU decorative molding crown cornice lines in Saudi Arabia, float trowel making lines in both Saudi Arabia and Pakistan, cold storage panel production lines in Uzbekistan, and sandwich panel production lines in Iraq. Our prowess extends to the elastomer sector with innovative solutions like forklift wheel casting lines and coal sieve screen select lines in Russia.FAQQ: Are you factory or trading company?A: We are professional factory in PU industry with more than 10 years experience, covering high pressure pouring machine, low pressure foaming machine, PU spraying foam machine, PU elastomer casting machine and production line.Q: Where is your factory?A: Our Factory is located in Wuxi city, Jiangsu Province.Q: How can I get to your factory?A: By air: You can take a plane to WUXI airport from China, if you fly from Korea, Japan, USA, Singapore, Taiwan, Thailand you can directly fly to us. By Train: You can stop at WUXI station, Not WUXI EAST station.Q: Do you provide pick-up service?A: Yes, of course. If you are in Wuxi airport or station, we can arrange a special car to pick you up directly to our factory.Q: What is the PU raw material used with this polyurethane/polyurea foam casting machine?A: Polyurethane which has two components polyol and isocyanate (poly and iso/mdi). Polyurea also can be used which helps to waterproofing and Anticorrosion and rust prevention. Polyurethane can be divided into two kinds, flexible foam and rigid foam. And flexible foam or rigid foam also has two kinds, open cell foam and closed cell foam.Q: If I need to develop a special PU raw material formula solution based on my product, can you provide it?A: Yes, we can. We have technical team of chemical engineers and process engineers, all of whom have more than 20 years of experience in PU industry. We can independently develop raw material solution like polyurethane rigid foam, polyurethane flexible foam, polyurethane integral skin foam and polyurea to meet customer's requirements.Q: What is the application of PU foam machine?A: PU polyurethane foam injection molding machine includes high pressure machine and low pressure machine, etc. They can make PU rigid foam products like PU crown molding, PU bed sets, PU plastering float, PU coldroom panel;PU flexible foam products like car seat cushion and car headsets, memory foam pillow, slow rebound ear plugs, PU stress ball and kids toy. Polyurethane PU elastomer machines produce elastomeric products. PU elastomer products like forklift wheel, rollers, sieve screen and so on. You need to tell us specific machine application and budget, to spray or cast, then we can recommend suitable machine for you.Q: How long is your polyurethane foam casting machine warranty?A: 1 year. Within one year, if it is not man-made damage, we will provide free replacement parts, but the shipping cost needs to be paid by the customer.Q: How to solve the polyurethane foaming machine failure?A: For PU spraying machine: If there are quality problems with accessories during the one-year warranty period, we can provide replacement parts for free. If there are operations or other problems, you can send photos or videos to us, we will consult our engineers to help you solve the problem. For high/low pressure foam dispensing machine, elastomer casting machine and other production line: our machine all have remote maintenance and diagnosis function. You can also send us pictures or videos, our engineers can help to solve the problems via pictures and videos.Q: What if I don't install it after I get the polyurethane pouring machine? Do you offer installation services?A: Yes, we supply video technical support. If your company has engineer, you can come to our factory, we will provide field installation, commissioning and training. Of course, our engineers are available to service machinery overseas.Q: What is your packaging of your PU foam injection machine?A: The normal package is wooden box (Size: L*W*H). If export to European countries, the wooden box will be fumigated. If container is too tight, we will use PE film for packing or pack it according to customers' special request.Q: What transport methods do you have for your polyurethane foam making machine?A: For polyurethane foam spray machine, sea and air transportation are both available. For high/low pressure foam machine and other bigger machines, only sea transportation is accepted. But for little accessories of the machine like spray gun and mixing head, express is also ok.Q: Can I be your agent in our own country?A: We already have some agents of PU spray machine, high/low pressure foam injection machine, PU elastomer casting machine around the world like Pakistan, Malaysia, Algeria and so on, if you are interested, you can send your intentions with your company's information and personal contact details, then we will email you our requirements to check if we can cooperate.Q: How can I buy your PU foam machine and pay for the money?A: First, you can place an order in *** via L/C, T/T, D/P and other payment methods accepted by ***. Or you can pay US dollars by bank transfer, another way you can pay RMB and transfer to our RMB account.
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