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Polyurethane Filter Production Equipment for Gasket Making Machines1
Air Filter Making MachineGasket Making EquipmentPolyurethane Filter Equipment
Yongjia Polyurethane Co., Ltd.
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Product Description Product DescriptionAir filters are essential components in internal combustion machinery, including vehicles. As the automobile industry experiences exponential growth, microporous elastomer polyether type low-density materials have become a staple for air filter end covers. These materials are widely integrated into the automotive sector, playing a vital role in performance and efficiency. Yongjia Polyurethane Co., Ltd. proudly introduces the state-of-the-art Polyurethane Filter Production Equipment for Gasket Making Machines. This innovative machine is designed for optimal performance, offering user-friendly operation, effortless maintenance, and a high degree of automation. With stable performance as its hallmark, this equipment is poised to revolutionize the manufacturing of filter gaskets, ensuring consistency and quality with every use.Product ParametersSpecifications of Sealing Strip Casting Machine: 1. Equipped with a high-precision metering pump, this machine ensures metering precision with an astonishingly low error margin of just ±0.5%, guaranteeing unmatched accuracy. 2. Delivers exceptional performance with its state-of-the-art drip-proof material mixing device, ensuring that raw materials are dispensed with perfect synchronization and mixed uniformly for superior quality. 3. Features automatic control of the mixing head timing, complemented by an automatic cleaning and air-drying system for enhanced convenience and operational efficiency. 4. Utilizing a sophisticated PLC and touch screen man-machine interface, along with a servo system, this equipment offers precision casting. It follows pre-set programs to navigate the track with pinpoint accuracy, enabling the automatic pouring of irregularly shaped products, such as round, square, and customized special shapes, with high efficiency and reliability. 5. Boasts additional features like automatic feeding, alarm for loading, and automatic cycle, alongside mixed TouShui downtime for maximized efficiency. Technical Parameters of Sealing Strip Casting Machine: Application: The fully automatic filter gasket foaming machine is highly versatile, extensively used in the production of automobile and industrial filters, as well as home-use filters. It stands out with its remarkable attributes, including high repeat injection precision, consistent and even mixing, stable operation, user-friendly interface, and high production efficiency, making it an indispensable asset in filter production.ModelFlowProportionMaximum working stroke XXYYJpu2-lq300-w11-8g/s100:25-40300*300YJpu2-lq500-w23-18g/s100:25-40500*500ProjectThe machine modelPU20-1PU20-2PU20-3Always spit out quantity4 to 12 g/s8-30 grams/SEC.17-60 grams/SEC.The largest processing size Length x width400×300mm500×400mmRound biggest increaseThe diameter of350mm500mm500mmThe total power10KWThe power supply380VThe compressed air≥0.6MPaThe machine weighs550kgThe nose mixed speed6000 r/minMixed wayDynamic hybridContainer volume40L-150LHybrid rangeB:A=25-50:100Measuring accuracy±0.5%PackagingSize4100*1250*2300(mm)Weight1.2 TPackaging DetailsThe normal package is wooden box(Size: 4600*1500*2600). If export to european countries,the wooden box will be fumigated.If container is too tigher,we will use pe film for packing or pack it according to customers special request.CertificationsPackaging & ShippingTypically, our products are encased in robust wooden boxes (Size: L*W*H) to ensure safe delivery. For shipments to European destinations, we ensure the wooden packaging is fumigated to meet all regulatory standards. Should space constraints arise in the container, we thoughtfully utilize PE film for added protection, or customize packaging based on your unique requests. For our polyurethane foam spray machines, we offer both sea and air transit options to suit your preferences. Meanwhile, for our larger and more intricate equipment such as high/low pressure foam machines, sea freight remains the most viable option. However, when it comes to smaller machine components like the spray gun and mixing head, express delivery is a convenient and efficient choice.Installation InstructionsAbsolutely! We proudly offer comprehensive video technical support to all our valued customers. If your company has an engineering expert, we welcome them to our state-of-the-art factory where we will deliver hands-on field installation, meticulous commissioning, and extensive training. In addition, our highly skilled engineers are ready and available to travel overseas, ensuring unparalleled service and support for your machinery needs.Our AdvantagesAt Yongjia Polyurethane Co., Ltd., we proudly present a powerhouse of expertise, boasting a dream team of seasoned professionals including mechanical engineers, chemical engineers, process engineers, and more. Each member brings over a decade of hands-on experience in the dynamic PU foam industry. Complementing this expertise is our dedicated sales force—energetic, driven, and seasoned—poised to guide you through every step of your PU journey. Whether your needs lie in PU foam products, innovative PU molds, or state-of-the-art PU foam machinery, rest assured, we stand ready to exceed your expectations and fulfill your most ambitious requirements.After Sales Service1. Benefit from our expert and attentive consultation service, meticulously designed to guide you towards the perfect solution for your needs. 2. Engage in comprehensive discussions to refine technical specifications, tailor machine configurations, and finalize price bases, payment terms, and delivery schedules. 3. Experience meticulous oversight of machine production timelines and quality control, with regular, detailed updates provided for your peace of mind. 4. Avail free, hands-on training at our facility during machine inspection, or receive detailed photos and video confirmation of your machine and packaging prior to shipment. 5. Enjoy swift, secure shipping tailored to your requirements, encompassing booking, container loading, and comprehensive shipping documentation. 6. Leverage our robust technical support through online access via email and phone, with the option for on-site technician visits if required. 7. Access complimentary spare parts during our one-year guarantee period, with continued supply at original cost thereafter. 8. Receive a complimentary accessory box with your order. 9. Explore innovative raw material formulation development solutions provided by our expert team. 10. Benefit from personalized factory visit arrangements, including airport pickup by our dedicated personnel.Company ProfileYongjia Polyurethane Co., Ltd. stands as a beacon of excellence and innovation in the polyurethane machinery sector. With our roots firmly established since 2013, we have expanded across a sprawling 10,000 square meters, positioning ourselves at the forefront of China's polyurethane technology landscape. We pride ourselves on our comprehensive range of offerings, meticulously crafted to cater to your every need. Our product line boasts high precision with our high pressure pouring machines, low pressure foaming solutions, versatile PU spraying foam machines, and robust PU elastomer casting machinery. Moreover, we excel in creating bespoke production lines tailored to your specific requirements. Our flexible foam systems have revolutionized industries across the globe: from the PU shoe/sole/insole production line in Egypt, the anti-fatigue mat line in India, to the memory pillow production line in Albania, and the elastic ball production line in Mexico. We also advance automotive comfort with our car seat and cushion production line in Morocco and ensure serenity with our PU slow rebound ear plugs line in India. Within the rigid foam system, our expertise transforms spaces with the PU decorative molding crown cornice line in Saudi Arabia, the float trowel making lines in Saudi Arabia and Pakistan, the cold storage panel production line in Uzbekistan, and the innovative sandwich panel production line in Iraq. Our elastomer lines are equally impressive, featuring cutting-edge solutions like the forklift wheel casting line and the highly efficient coal sieve screen select line in Russia. At Yongjia Polyurethane Co., Ltd., our commitment to quality and innovation drives us to deliver unparalleled service and technology to our global clientele.FAQQ: Are you factory or trading company?A: We are professional factory in PU industry with more than 10 years experience, covering high pressure pouring machine, low pressure foaming machine, PU spraying foam machine, PU elastomer casting machine and production line.Q: Where is your factory?A: Our Factory is located in Wuxi city, Jiangsu Province.Q: How can I get to your factory?A: By air: You can take a plane to WUXI airport from China, if you fly from Korea, Japan, USA, Singapore, Taiwan, Thailand you can directly fly to us. By Train: You can stop at WUXI station, Not WUXI EAST station.Q: Do you provide pick-up service?A: Yes, of course. If you are in Wuxi airport or station, we can arrange a special car to pick you up directly to our factory.Q: What is the PU raw material used with this polyurethane/polyurea foam casting machine?A: Polyurethane which has two components polyol and isocyanate (poly and iso/mdi). Polyurea also can be used which helps to waterproofing and Anticorrosion and rust prevention. Polyurethane can be divided into two kinds, flexible foam and rigid foam. And flexible foam or rigid foam also has two kinds, open cell foam and closed cell foam.Q: If I need to develop a special PU raw material formula solution based on my product, can you provide it?A: Yes, we can. We have technical team of chemical engineers and process engineers, all of whom have more than 20 years of experience in PU industry. We can independently develop raw material solution like polyurethane rigid foam, polyurethane flexible foam, polyurethane integral skin foam and polyurea to meet customer's requirements.Q: What is the application of PU foam machine?A: PU polyurethane foam injection molding machine includes high pressure machine and low pressure machine, etc. They can make PU rigid foam products like PU crown molding, PU bed sets, PU plastering float, PU coldroom panel;PU flexible foam products like car seat cushion and car headsets, memory foam pillow, slow rebound ear plugs, PU stress ball and kids toy. Polyurethane PU elastomer machines produce elastomeric products. PU elastomer products like forklift wheel, rollers, sieve screen and so on. You need to tell us specific machine application and budget, to spray or cast, then we can recommend suitable machine for you.Q: How long is your polyurethane foam casting machine warranty?A: 1 year. Within one year, if it is not man-made damage, we will provide free replacement parts, but the shipping cost needs to be paid by the customer.Q: How to solve the polyurethane foaming machine failure?A: For PU spraying machine: If there are quality problems with accessories during the one-year warranty period, we can provide replacement parts for free. If there are operations or other problems, you can send photos or videos to us, we will consult our engineers to help you solve the problem. For high/low pressure foam dispensing machine, elastomer casting machine and other production line: our machine all have remote maintenance and diagnosis function. You can also send us pictures or videos, our engineers can help to solve the problems via pictures and videos.Q: What if I don't install it after I get the polyurethane pouring machine? Do you offer installation services?A: Yes, we supply video technical support. If your company has engineer, you can come to our factory, we will provide field installation, commissioning and training. Of course, our engineers are available to service machinery overseas.Q: What is your packaging of your PU foam injection machine?A: The normal package is wooden box (Size: L*W*H). If export to European countries, the wooden box will be fumigated. If container is too tight, we will use PE film for packing or pack it according to customers' special request.Q: What transport methods do you have for your polyurethane foam making machine?A: For polyurethane foam spray machine, sea and air transportation are both available. For high/low pressure foam machine and other bigger machines, only sea transportation is accepted. But for little accessories of the machine like spray gun and mixing head, express is also ok.Q: Can I be your agent in our own country?A: We already have some agents of PU spray machine, high/low pressure foam injection machine, PU elastomer casting machine around the world like Pakistan, Malaysia, Algeria and so on, if you are interested, you can send your intentions with your company's information and personal contact details, then we will email you our requirements to check if we can cooperate.Q: How can I buy your PU foam machine and pay for the money?A: First, you can place an order in *** via L/C, T/T, D/P and other payment methods accepted by ***. Or you can pay US dollars by bank transfer, another way you can pay RMB and transfer to our RMB account.
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